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Crash Safety

Perodua has always been in a challenging position as an entry-level carmaker in Malaysia. Although its models are priced at the lowest levels in the market, it has had to also provide features that are expected by Malaysian consumers, regardless of how cheap the car may be. Where, in other markets, an entry-level model can have minimum features – and customers accept it – Malaysians are often not happy if, say, there are no power windows.

Thus, the challenge for Perodua has been to keep its production costs as low as possible so that it can still provide all the ‘must-have’ features in its models. Being affiliated with Daihatsu Motor (which is part of the Toyota Group) has made it easier as there is a lot of sharing of technology and components, so economies of scale push costs down.

Higher safety standards with ASA 3.0
Apart from its services being a much higher standard than would normally be expected of a brand in the entry-level segment, Perodua has also been pushing ahead in the area of safety. With the third generation of the Myvi, Perodua introduced its Advanced Safety Assistance (ASA) system with, among other active safety features, Automatic Emergency Braking (AEB). Unlike ABS, this is something that is not common in all cars yet but Perodua customers have it.

With the new Ativa, the company has raised its safety standards further with ASA 3.0 which has even better capability. ASEAN NCAP, the independent safety assessment organisation, has also tested the Ativa at its own facility in Melaka. It released a statement that commends the company for making ‘a remarkable performance by achieving 5-Star ASEAN NCAP rating with a total score of 83.40 points’.


Click here to read the full ASEAN NCAP assessment report.


New, tougher protocol
The Ativa is the first model ASEAN NCAP has assessed under its new and tougher 2021-2025 protocol. In this first assessment using the new assessment protocol, the Ativa obtained 37.48 points over 40.00 points for the Adult Occupant Protection (AOP) category, 17.36 points over 20.00 for the Child Occupant Protection (COP) category, 18.57 points over 20.00 for Safety Assist Technologies (SAT) category, and 10.00 points over 20.00 for the Motorcyclist Safety (MS) assessment category.

Detection capability of the third generation of the Perodua Advanced Safety Assist (ASA) system works at higher speeds – up to 120 km/h for vehicles; up to 60 km/h for pedestrians); and it can now detect 2-wheeled vehicles as well as function at night.

Many standard safety systems
ASEAN NCAP noted that the new compact SUV offers as standard fitment on all its variants items such as SRS airbags(6 in total), Electronic Stability Control, ABS, Seatbelt Reminder System for both front and rear occupants, Autonomous Emergency Braking City, AEB Inter-Urban and AEB Pedestrian.

In addition to these technologies, other advanced safety assist technologies are also available either as standard or optional fitment (depending on the variant). These are Lane Departure Warning System, Forward Collision Warning System, and Lane Keep Assist (LKA). These are systems which you would find in more expensive high-end models nowadays but the Ativa is priced no more than RM72,000 (excluding insurance).

The model has successfully met the items requirement under the new MS assessment pillar in which it offers Blind Spot Detection and Auto High Beam as optional equipment and a Pedestrian Protection technology or vulnerable road-user as standard fitment.

“We would like to congratulate Perodua Ativa for being the first car model to be assessed under the new ASEAN NCAP 2021-2025 protocol. As the motorization industry advanced, ASEAN NCAP has ensured the new protocol will enhance the safety performance of the vehicles in the ASEAN region,” said MIROS Director-General who is also ASEAN NCAP Secretary-General and Acting Chairman, Adjunct Prof. Ir. Ts. Dr. Khairil Anwar Abu Kassim.

Visit www.bhpetrol.com.my for more information.

“With this protocol, we are not only protecting the safety of the vehicle occupants but also taking into consideration the safety of other vulnerable road- users especially motorcyclists as statistics showed a high number of fatalities amongst this group of road-users in the South East Asian region,” he said.

“Thus, we are proud our own local manufacturer has stepped up to the challenge and true to their words, they have successfully claimed the 5-Star rating under this newly stringent protocol. We hope the achievement by Perodua Ativa will be an example for other new vehicle manufacturers to follow in their development process of producing safer cars for the ASEAN road users,” he added.

All-new Perodua Ativa SUV launched with three variants, priced from RM61,500

BHPetrol RON95 Euro4M

Volvo Cars recently conducted its most extreme crash test ever, and it was not within the advanced Safety Centre but outdoors – with cars dropped from a crane! Ten Volvos, of different models, were dropped several times from a height of 30 metres.

Before the drop, Volvo Cars safety engineers made exact calculations about how much pressure and force each car needed to be exposed to, in order to reach the desired level of damage.

2020 Volvo crane drop

Simulating extreme accidents
The purpose: to help rescue services to prepare for any possible crash scenario and to simulate the forces that erupt in the most extreme crashes, beyond what can be simulated with ordinary crash testing.

This unusual approach helped create enough damage to adequately simulate the damage found in the most extreme crash scenarios. All findings from the crashes and the resulting extrication work will be collected in an extensive research report. This report will be made available free of use to rescue workers elsewhere, allowing them to benefit from the findings and further develop their life-saving procedures and capabilities

Similar extreme test in 1985
The crash test conducted recently was not really Volvo’s first extreme test: 35 years ago, its American subsidiary had a then-new 760 driven off a building and it fell 14 metres, hitting the ground nose-first. The impact was equivalent to a frontal collision at 50 km/h, the front end crumpling as it was ‘programmed’ to do so in order that the impact energy could be absorbed.

Volvo 760 demo crash test 1985

Back then, there was no GoPro and no drones for recording and conventional video equipment was used. Nevertheless, the resulting video – which was like a scene from an action movie – provided scary views from the seats through the windscreen as the ground rushed up.

At that time, the ‘crash’ was done not for helping rescue workers understand what a severely crashed car is like but more for promoting the safety of Volvos, and particularly the crucial value of using seatbelts.

 

Today’s cars are stronger
In the 1980s, the construction of most cars was fairly conventional with basically steel and plastic materials that could easily be cut. They were as safe as could be during that era, with Volvos being among the best in occupant protection. However, many of today’s cars use stronger materials, with the latest Volvos made of some of the hardest steel found in modern cars. They have more complex structural designs, and the presence of high-voltage electrical systems and battery packs in hybrid models must also be considered.

Volvo XC90 body structure
The XC90 structure has more extensive use of hot-formed boron steel, which is the strongest type of steel presently used in the car body industry.

Volvo therefore continuously crashes its cars, the recent one being an example, in order to get information on how the structure deforms. This will help rescuers who may use hydraulic rescue tools known in the industry as ‘jaws of life’. Extrication specialists often talk about the golden hour: the time-span they need to get injured occupants out and to the hospital for treatment.

Usually, rescue workers get their training vehicles from scrapyards. But these cars are often up to two decades old. And in terms of steel strength, safety cage construction and overall durability, there is a vast difference between modern cars and those built 15 to 20 years ago – like the 760 in the video.

Rescue worker using ‘jaws of life’ to cut body structure if the doors cannot be opened to get the occupants out.

This makes it crucial for rescue workers to constantly update their familiarity with newer car models and review their processes, in order to develop new extrication techniques. In other words, these training sessions can mean the difference between life and death. So at the request of the rescue services, Volvo Cars decided to step things up a notch.

“Normally we only crash cars in the laboratory, but this was the first time we dropped them from a crane,” said Hakan Gustafson, a senior investigator with the Volvo Cars Traffic Accident Research Team. “We knew we would see extreme deformations after the test, and we did this to give the rescue team a real challenge to work with.”

50 years of ‘CSI’ work to make cars safer

MG’s compact SUV, the MG ZS has been awarded a 3-star safety rating by Euro NCAP, an independent body that classifies vehicle safety based on various frontal and side impact tests. A maximum of 5-stars can be awarded to a vehicle if it copes well with frontal and side impacts as well as offers exceptional level of protection to occupants.

A 3-star rating achieved by the MG ZS, may not be exemplary, but means that the vehicle will provide a satisfactory level of protection during a collision. That said, in both the side barrier test and the more severe side pole impact, the MG ZS scored maximum points. The passenger compartment remained intact, and provided decent protection for driver and passengers.

Harvey France, spokesperson at MG, said, “An achievement of a three-star rating from Euro NCAP is a great result. The body of the car showed great strength in all aspects and the MG ZS scored maximum points in the side barrier and the more severe side pole impact tests, a true testament to the work carried out by the engineering team.”

Built at MG’s facility in Longbridge, Birmingham, the MG ZS is a popular vehicle in the UK as it comes with a relatively affordable price tag, decent looks and a slew of options. This include six way adjustable seating and a touchscreen infotainment system that provides Bluetooth connectivity and support for Apple Carplay.

Thatcham Research is an independent advocate of automotive safety & repair as well as an adviser to motorists, insurers and vehicle manufacturers in aiding the reduction in accident frequency, severity and costs. This world leader in crash safety and research, has awarded the Volvo XC60 with top marks for vehicle safety.

In fact, the Swede scored 95% in the Safety Assist category, which is about 40% higher than the average for cars that were tested this year. Contributing to this stellar score was its Autonomous Emergency Braking (AEB) system that scored maximum points when tested at highway speeds and was successful at avoiding all collisions.

“The new Volvo XC60 has “aced” the exacting test protocols,” said Matthew Avery director of research at Thatcham Research. “It’s exceedingly rare for a vehicle to score so favourably across the board. The adult occupant protection result for the Volvo XC60 is one of the best on record.”

“But it’s in active safety that Volvo is really maintaining its lead. The XC60’s standard-fit safety technologies are excellent – or rather those that we were able to test, as its Turn Across Path and Run off Road systems are not yet a feature of the Euro NCAP programme,” he added.

Other SUVs that were tested during the same period included the Citroën C3 Aircross, Opel / Vauxhhall Crossland X, VW T-Roc, Skoda Karoq and Mitsubishi Eclipse Cross. All of them performed relatively well by achieving the Euro NCAP 5-star rating respectively.

Besides crash and track research, Thatcham Research also conducts tests and accredits crash repair parts, vehicle repair technicians, as well as others services. The acquired data is then used to benefit the collision repair industry for insurers, motor manufacturers, equipment manufacturers and suppliers.

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