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After pioneering the mass production of hybrid electric vehicles (HEVs) in the late 1990s, Toyota is starting its big push into full electrification with a more extensive line-up of battery electric vehicles (BEVs). Until now, it has focussed on HEVs although it has had a small range of BEVs but now the carmaker is making the big leap towards larger models and aiming for higher numbers.

The first of the 7-model bZ range (by 2025) was previewed at Auto Shanghai in April this year in the form of the Toyota bZ4X concept. To be made in China and Japan, worldwide sales of the production version of the new BEV is expected to start by the middle of 2022.

Details of the new model, which will be a SUV, released today show that the production model is pretty much like the concept car. This is not surprising as Japanese carmakers have not wasted time and money on making too many fancy concepts to wow people but which never get built. They have instead previewed near-production concept cars as a final step to get last-minute feedback on designs and features.

e-TNGA architecture
The new model, to also be known as the bZ4X, sits on a BEV-dedicated platform (first for Toyota) based on e-TNGA philosophy. TNGA stands for Toyota New Generation Architecture, a flexible architecture used for all of the latest models. The one for the bZ4X has been jointly developed with Subaru Corporation which will also have its own BEV to be called the Solterra.

2022 Toyota bZ4X EV

The platform has the advantages that TNGA provides such as a low centre of gravity and high rigidity, all of which will contribute to better driving dynamics and even good off-road performance since this is to be a SUV.

FWD or AWD
The powertrain is straightforward with one or two motors, the latter for the all-wheel drive version. System output is 150 kW for the front-wheel drive version and 160 kW for the AWD version. The E-axle integrates the electric motor, transaxle and inverter while the Electricity Supply Unit consolidates charging and power distribution functions.

2022 Toyota bZ4X EV

Battery performance and safety
As with all BEVs, the key points that motorists will want to know are the performance of the battery pack. The 71.4 kWh lithium-ion battery pack (made by an affiliated company) is expected to provide a cruising range of about 500 kms’, even in cold regions.

Compatible with high-output chargers worldwide, an 80% charge is said to be possible within 30 minutes. Besides the usual methods of recharging, there is an optional solar panel on the roof that can also convert sunshine to electricity for the battery pack.

It is also targeting a top-class battery capacity retention ratio (90% after 10 years of use or 240,000 kms). More attention has been given to preventing battery failure by strengthening measures to prevent and detect abnormal conditions (eg overheating). There are also new technologies with a multiple monitoring system that ensures safety and security in case of emergency.

2022 Toyota bZ4X EV

Toyota’s subsidiaries have been developing and making batteries for many years and have gained a lot of knowledge. They have now developed a production process that eliminates contamination, which is a cause of abnormal heating. There is also a high-resistance coolant which prevents fire from short circuits even if there is leakage of the battery’s liquid coolant.

Safety is not forgotten and this is new territory for carmakers. While the basic structure has similarities to combustion vehicles, the high-voltage systems require specific protection. To ensure a high degree of battery pack safety, the Toyota Safety Sense active safety package is used and the body structure has been adapted to withstand collision from any direction. The battery pack itself is also designed in a way that contributes to ensuring protective performance in a collision.

Toyota has also developed more proactive initiatives with regard to the end-of-life scenario for battery packs. The company has a Battery 3R – Rebuild, Reuse, Recycle – approach which will ensure a worldwide top-class battery capacity retention ratio. It proactively undertakes battery rebuild (inspection and reassembly) and reuse and promotes initiatives for battery recycling.

2022 Toyota bZ4X EV

RAV4 size but more spacious
The bZ4X has an overall length of 4690 mm and overall width of 1860 mm, which is about the same size as a RAV4 but it is around 100 kgs lighter. Due to the entirely different powertrain and layout of components, the wheelbase is significantly longer than the RAV4’s – 2850 mm versus 2690 mm. This naturally means a more spacious cabin which is also extra wide. Toyota says that the tandem distance is equivalent to that of a sedan like a Camry.

As the pictures show, the cockpit area is futuristic with the meters positioned to be visible through the upper part of the steering wheel. This is the first time a Toyota vehicle has such an arrangement and it is emphasizes ease of viewing by reducing eye movement and enabling a distance point of focus.

2022 Toyota bZ4X EV

This is the second time that Toyota’s interior designers have given more thought to viewing the meters. When the first Prius hybrid was designed, the meter display was located at the centre of the dashboard instead of its traditional place ahead of the steering wheel. This was to improve eye focus (especially for older drivers) by not having a short viewing distance to the meter and a longer one to see the road ahead. Positioning the display further away meant that the driver’s focus would be further away most of the time, reducing changes and improving safety.

2022 Toyota bZ4X EV
Unique steering wheel will be initially available only on cars sold in China. Other markets will have a conventional circular steering wheel (below) which will be changed progressively.

2022 Toyota bZ4X EV

The modularized driving controls including a steering column with a wing-shape. The one-motion grip combining steer-by-wire system and uniquely shaped steering wheel will be first offered in cars sold in China and progressively added to those in other markets. Before then, the other markets will have a conventional circular steering wheel.

2022 Toyota bZ4X EV

Different regions, different approaches
Clearly, Toyota intends to quickly move to the forefront of the EV market as it did with hybrid electric vehicles. It has different strategies for different markets and regions, depending on the supply of electricity and the recharging network. For Malaysia, the decision has been made that the first phase of electrification will be to assemble hybrid electric vehicles locally.

While the latest news today of full tax exemption for EVs does make it possible for models like the bZ4X to be sold, it is likely that Toyota’s production and marketing plans for the next few years have already been set. The major markets will already have given big numbers that will probably take most of the output from plants in China and Japan, so a smaller market like Malaysia may have to wait till later. At best, we may a small number of units imported more to gauge market response while UMW Toyota Motor focusses on growing HEV sales for which a RM270 million investment has already been made.

Toyota: “No customer is left behind” in quest for carbon neutrality

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Over the next 4 years, Lexus will step up its electrification program and introduce up to 20 new models, with fully electric as well hybrid powertrains. As a preview of what is to come, Toyota’s luxury brand today presented to the world its LF-Z Electrified concept car. The conceptual BEV (Battery Electric Vehicle) incorporates driving performance, styling, and technologies envisioned for realization by 2025.

The LF-Z Electrified has a BEV-dedicated platform which features a new 4-wheel driving force control technology known as DIRECT4. This uses the instant responsiveness of an electric motor’s driving force to freely control a vehicle’s four wheels for superior and highly flexible driving performance that sets it apart from conventional vehicles. The system controls the distribution of driving force through the seamless orchestration and calculation of accelerator pedal application and steering wheel operation, resulting in powerful acceleration and cornering performance that aligns near-perfectly to the driver’s will.

2021 Lexus LF-Z Electrified Concept

The use of steer-by-wire eliminates the need for a mechanical connection through the steering shaft, resulting in a more direct response between steering operation and driving force. This enables the vehicle to turn with less steering angle―and more precision―in response to driving conditions.

Lexus Driving Signature
Although the LF-Z Electrified marks the move away from conventional combustion engines, future BEV models will still have the Lexus Driving Signature, a unique Lexus driving experience that aims for a linear response that is faithful to the driver’s intentions, including the feeling of seamlessly connecting deceleration, steering and acceleration in all driving situations.

2021 Lexus LF-Z Electrified Concept

The LF-Z Electrified achieves an ideal balance and inertia by optimally positioning the battery and motors. The electrification technology allows for innovative packaging and design, and raises the Lexus Driving Signature to an even higher level by significantly evolving the basic performance of the vehicle.

By orienting the battery assembly longitudinally under the floor of the vehicle, the chassis becomes more rigid and the car’s centre of gravity is lowered for improved dynamics. In addition, this layout  helps mitigate vibrations and unpleasant noises from penetrating the passenger cabin upholding the Lexus DNA of quietness and ride comfort.

2021 Lexus LF-Z Electrified Concept

With a 90 kWh lithium-ion battery pack, the LF-Z Electrified, which is said to weigh 2,100 kgs, is expected to have a range of up to 600 kms. The total system output of 400 kW/700 Nm will be able to accelerate it from 0 to 100 km/h in a projected 3 seconds and reach a maximum speed of 200 km/h.

Styling continues to evolve
Measuring 4880 mm in overall length and 1960 mm in overall width, the LF-Z Electrified’s sculpted and emotional exterior strongly accentuates the uniqueness of Lexus design. It suggests the direction of the evolution of Lexus styling where the overall form, which starts low in the front and peaks toward the rear, is composed of a continuous silhouette centered on a smooth cabin.

Large-diameter wheels that transmit the power of the high-power electric motors to the road surface are situated as much as possible at the vehicle’s four corners for a wide stance with a low centre of gravity.

Lexus designers took up the challenge of evolving the Lexus design icon of the spindle shape into a spindle body as the overall body architecture in a new form of expression. The aim was to create a 3-dimensional design that transforms the form of the body itself into the icon of the Lexus brand and to continuously develop functional expressions and styling that keep abreast with the evolution of technology.

2021 Lexus LF-Z Electrified Concept

The use of DIRECT4, which freely controls the driving force of the four wheels, enabled styling that evokes the image of dynamic driving in which the distribution of driving force is linearly shifted. The accentuation of the doors fluently transitions from the front wheels to the rear wheels, which are surrounded by shiny, projecting, flare-shaped molding.

2021 Lexus LF-Z Electrified Concept

In the rear, a clean and simple horizontal design combines with the molding that emphasizes the projecting wheels to express a powerful stance in support of a torque-strong driving force. Also, horizontally displaying ‘LEXUS’ in the continuous slender rear combination lamp contributes to styling that, along with the front of the vehicle, symbolizes the next generation of Lexus.

Tazuna cockpit with true Omotenashi
To provide a uniquely BEV driving experience, the interior is equipped with a ‘Tazuna’ cockpit and features an open and minimalist design. ‘Tazuna’ (Japanese for ‘rein’) refers to the relationship between horse and rider, who communicate through a single rein. While the cockpit is a key focal point, the low positioning of the instrument panel relative to the vehicle occupants and other measures are used to express a refreshing minimalism and a space that offers true Omotenashi (hospitality).

2021 Lexus LF-Z Electrified Concept

2021 Lexus LF-Z Electrified Concept

2021 Lexus LF-Z Electrified Concept

The entire interior has been made a clean and high-quality space by a form that seamlessly connects the cowl to the front doors and on to the rear doors. Also, a panoramic roof uses long plates of glass that bring about a feeling of openness, emphasizing the minimalist environment.

In the LF-Z Electrified, Artificial Intelligence (AI), which learns the driver’s preferences and behavioural characteristics, provides constant support to the driver. Voice communication contributes to improved operability while driving. The voice recognition system uses the latest AI to recognize, learn, and adapt to a driver’s habits and preferences, supporting with tasks such as determining driving routes and even making restaurant reservations. Ultimately, it becomes the driver’s ‘concierge’ and partner for every journey.

2021 Lexus LF-Z Electrified Concept

Lexus is also working with Mark Levinson, its long-time partner in the audio field, to develop a system which can reproduce a concert hall-like audio experience. With the next-generation sound management function, active noise cancellation facilitates interaction or privacy amongst passengers, providing a quiet and comfortable interior space.

2021 Lexus LF-Z Electrified Concept

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