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internal combustion engine

While the Volkswagen Group has a strong commitment and determination to electrify its range during this decade, it is still not ready to stop offering models powered by internal combustion engines (ICE). Not all markets and regions are ready to use only electric vehicles (EVs) so there will still be a need for combustion engines, and therefore some development needs to continue.

Being a large group with 9 car-making companies (Volkswagen, Volkswagen Commercial Vehicles, Skoda, SEAT, CUPRA, Audi, Lamborghini, Bentley and Porsche), the Volkswagen Group obviously has a lot of R&D resources which it can use. This allows the massive costs of R&D to be spread out, enabling better competitiveness for each brand.

One example is the MEB platform (it stands for Modularer E-Antriebs Baukasten or modular electric-drive toolkit) which has been developed specifically for EVs. First used in the Volkswagen ID.3 in 2019, it is now being used by new models in the other brands and even by Ford.

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For the auto industry, this decade is one which will require a major decision to be made on the type of vehicles to produce in future. It is clear that, besides going back to horse carriages, electrification of motorcars is the quickest solution to addressing one of the contributors to climate change. While there are ongoing debates about the actual benefits of electric vehicles (EVs) from a total perspective (including generating the lectricity), it cannot be denied that EVs generate no emissions and that can make a difference to air quality.

The industry has already begun its path to electrification and many have announced targets that will see 100% or almost 100% of the vehicles they produce and sell being fully electric by the end of this decade. But can this full-scale transformation take place globally? Can every country on the planet do away with combustion-engined vehicles and use only electrically-powered ones?

This is something the carmakers are grappling with and as Toyota has said, they do not want to leave any customer behind [by offering only EVs). Other carmakers have also said that they will introduce EVs in markets where conditions are acceptable and offer other solutions for those which cannot afford EVs in the immediate future. This can mean offering hybrid electric vehicles (HEVs) which are a bit less costly or try to cleanse the emissions of the combustion engine as much as possible.

Ford’s approach
Ford has announced its approach which will be to cover both the EV segment and the ‘old’ segment where combustion-engined vehicles will still be in demand. It will have two business units in its company as part of the Ford+ plan introduced last May. There will be two distinct, but strategically interdependent, businesses – Ford Blue and Ford Model e – the former focussing on products with combustion engines and the latter to be fully focussed on EVs and have the agility of a start-up.

Driving the change was recognition that different approaches, talents and, ultimately, organizations are required to develop and deliver of electric and digitally connected vehicles and services, while also fully capitalize on the company’s iconic family of internal combustion engine (ICE) vehicles.

Ford has over 100 years of experience in manufacturing motor vehicles and it will draw on this vast experience to continue making conventional combustion engine vehicles as well as the new generation of EVs.

“This isn’t the first time Ford has reimagined the future and taken our own path,” said Ford Executive Chairman, Bill Ford. “We have an extraordinary opportunity to lead this thrilling new era of connected and electric vehicles, give our customers the very best of Ford, and help make a real difference for the health of the planet.”

Dedicated EV division in China
The creation of Ford Model e was encouraged by the success of small, mission-driven Ford teams that developed the Ford GT, Mustang Mach-E SUV and F-150 Lightning pickup as well as Ford’s dedicated EV division in China.

“Ford Model e will be Ford’s centre of innovation and growth, a team of the world’s best software, electrical and automotive talent turned loose to create truly incredible electric vehicles and digital experiences for new generations of Ford customers,” explained Ford President & CEO, Jim Farley.

Continuing with iconic models
“Ford Blue’s mission is to deliver a more profitable and vibrant ICE business, strengthen our successful and iconic vehicle families and earn greater loyalty by delivering incredible service and experiences. It’s about harnessing a century of hardware mastery to help build the future. This team will be hellbent on delivering leading quality, attacking waste in every corner of the business, maximizing cashflow and optimizing our industrial footprint,” he said, adding that the company will continue to invest in combustion engines.

Ford’s President stressed that company will continue to invest in internal combustion engines and offer them in some models under the Ford Blue brand.

Ford Model e and Ford Blue will be run as distinct businesses, but also support each other – as well as Ford Pro, which is dedicated to delivering a one-stop shop for commercial and government customers with a range of conventional and electric vehicles and a full suite of software, charging, financing, services and support.

Making ownership experiences better
Back in the ‘dotcom era’ over 20 years ago, Ford was an early promoter of online media for its business. In this decade, Ford Model e also will lead on creating a new shopping, buying and ownership experience for its future EV customers that includes simple, intuitive e-commerce platforms, transparent pricing and personalized customer support from Ford ambassadors. Ford Blue will adapt these best practices to enhance the experience of its ICE customers and deliver new levels of customer connectivity and satisfaction.

The carmaker expects to spend US$5 billion on EVs this year, a two-fold increase over 2021. By 2026, Ford aims to produce more than 2 million EVs annually, which will represent about one-third of the company’s global volume. This is expected to rise to half by 2030, capturing with EVs the same, or even greater, market shares in vehicle segments where Ford already leads.

“This new structure will enhance our capacity to generate industry-leading growth, profitability and liquidity in this new era of transportation,” said John Lawler, Ford’s Chief Financial Officer. “It will sharpen our effectiveness in allocating capital to both the ICE and EV businesses and the returns we expect from them – by making the most of existing capabilities, adding new skills wherever they’re needed, simplifying processes and lowering costs. Most importantly, we believe it will deliver growth and significant value for our stakeholders.”

Ford spends another US$900 million in Thailand to upgrade two factories

With the Lotus Elise, Exige and Evora ending production this year, a single model takes over their places – the new Emira. Apart from being an truly all-new model in over a decade, the Emira also marks the end of an era – that of Lotus sportscars with internal combustion engines. The British carmaker has confirmed that moving forward, the next models appearing later in the decade will be powered only by electricity.

The Emira (which means in ‘commander’ or ‘leader’ in some languages) is the first all-new Lotus sportscar to be developed under Vision80, the company’s strategic plan guiding the transformation of Lotus as it moves towards its 80th anniversary in 2028. Acting as a catalyst to further enhance brand awareness globally, it’s spearheading the repositioning and expansion of the Lotus retail network ahead of the arrival of a family of new vehicles.

2022 Lotus Emira

“The Emira is a game-changer for Lotus. It stands as a beacon of everything we have achieved to date in the transformation of the business, the embodiment of our progress. It is a highly significant milestone on our path to becoming a truly global performance car brand,” said Matt Windle, MD of  Lotus Cars.

New design language
Bridging the transition from one era to a new one, the Emira has new design language, some of which has already been seen on the Evija hypercar. Sculpted surfaces and technical detailing, delivering exotic supercar appeal in the sportscar segment, are complemented by a new and more premium approach for Lotus in terms of forms and materials with higher build quality than ever before.

2022 Lotus Emira

The influence of the Evija is evident in the fluid surfaces and crisp feature lines. The lineage is even more obvious on the prominent leading edge of the bonnet, with unique-in-class exit vents to guide airflow over the car and optimise aerodynamics. The bonnet houses the current version of the iconic Lotus roundel, its first appearance on a new Lotus sportscar and slightly larger than on previous models.

The fully electric Evija hypercar.

Active aerodynamics unnecessary with clever engineering
Aerodynamics have always been at the heart of the Lotus since the company was founded in 1948, with Colin Chapman coming up with many innovations. It is a philosophy inextricably linked to delivering outstanding performance whether a car is on the road or racetrack. And the approaches taken are kept simple – no active aerodynamics as clever engineering means they’re not needed.

The Emira is the only model in its class to create passive downforce that’s precisely balanced between the front and rear axles at all speeds, perfectly tuned to the weight distribution and suspension geometry of the car. It means as downforce increases with speed, generating exceptional grip through corners, the handling characteristics remain constant, precise and predictable.

2022 Lotus Emira

Lotus Sports Car Architecture
The Emira has been developed on a new lightweight bonded aluminium chassis, technology pioneered by Lotus and which remains part of the company’s sportscar DNA. Known as Lotus Sports Car Architecture, it debuted with the Elise. However, for the Emira, every dimension is different to any previous Lotus chassis and it is fabricated in an all-new facility as well.

The car, which has a target weight of 1,405 kgs, has two defined chassis and suspension settings. Tour is tuned for everyday road use, delivering the optimum blend of Lotus dynamic performance and handling with a more comfortable ride. Sports is available with the optional Lotus Drivers Pack and provides a slightly stiffer suspension set-up for enhanced dynamic capability and feel. Hydraulic steering provides excellent feedback for the driver.

Two engine options
Customers will have a choice of two engines, with the familiar Toyota-source, Lotus-engineered supercharged 3.5-litre V6 being available initially. This will produce 360 – 400 bhp and 430 Nm, with a 0 to 100 km/h acceleration time claimed to be less than 4.5 seconds with a top speed of up to 290 km/h.

Mercedes-AMG M139 engine to be offered with the Emira.

The second option will be a Mercedes-AMG 2-litre turbocharged unit, the M139. This is currently the world’s most powerful production 4-cylinder unit. Depending on the state of tune done by Lotus engineers,  the German engine could provide up to 416 bhp and will come with AMG’s 8-speed dual-clutch transmission.

Interior design – a huge leap ahead
Within the 4412 mm long and 1895 mm wide body, the cabin follows traditional Lotus principles of putting the driver at the very centre of the experience. The cockpit environment, with minimum distractions, has essential controls easily reached and efficient ergonomics.

2022 Lotus Emira

There’s a huge leap forward in all aspects of the cabin, from the contemporary design and quality of materials to the increase in storage space, fit and finish, attention to detail and abundant advanced technology now integrated. The modern technical finishes create a premium experience for the driver – ‘technology with soul’ – and some details added pay tribute to the heritage and sporting success of Lotus.

Examples include the positioning of the gearstick on manual cars, which echoes that of the iconic Esprit, and the semi-exposed gear linkage visible at the base of the centre console on V6 manual cars, as on the Elise and Exige. Adding to the sense of theatre is the protective red cover over the start/stop button.

2022 Lotus Emira

The early Lotus cars had the bare minimum of equipment in the cabin. It was the trade-off for the exhilarating drive that could be experienced. However, this singlemindedness gradually changed over the decades and comfort and convenience features found their way into the cabin. In the Emira, the two seats have 4-way electric adjustment, with the option to upgrade to a premium sports seat with 12-way electric adjustment.

Besides the flat-bottomed sports steering wheel, features available include keyless go, cruise control, rain-sensing wipers, electric folding door mirrors, parking sensors, auto-dimming rearview mirror, curtain airbags, launch control, and even a stolen vehicle tracker.

2022 Lotus Emira

2022 Lotus Emira

Advanced Driver Assistance Systems are also provided, such as adaptive cruise control, anti-collision system, fatigue alert, road sign information, vehicle speed limiter, lane departure warning, rear cross traffic alert, and lane change assist. Purists may be unhappy about this ‘overload’ of technology but these systems are generally non-intrusive, activating only when needed to prevent an accident.

The first public display of the Emira will be at the Goodwood Festival of Speed in England which starts tomorrow. Orders are now being taken worldwide for the car which has a starting price of 72,000 euros (about RM354,000). The first customers will get their cars from March next year.

Here’s what Jenson Button, former F1 World Champion, says about the Emira: “You always expect a Lotus to have good mechanical grip through the low-speed corners but there was plenty of downforce in the high-speed corners too. That means the feeling of great balance is the same no matter how you’re driving it.  It’s exceptional and I’m a big fan. I’m still in shock at the price. Starting at under £60,000, it’s fantastic and means so many people are going to have the opportunity to experience it first-hand. It’s being called a ‘junior supercar’ but it would give a lot of supercars a run for their money… and it’s more comfortable than most of them!”

New dawn for Lotus as Vision80 plan progresses

Almost every day, there’s news about the electrification in the auto industry, if not the introduction of a new electric vehicle (EV). The industry, especially in Europe, has fast-tracked plans to move existing model fleets from using internal combustion engines to either hybrid or fully electric powertrains. Some companies even plan to stop selling vehicles with combustion engines before the end of this decade.

But there are also some companies that will look for a balance in the rush to electrification, focussing more on overall carbon neutrality (which can address climate change) for their entire operations, rather than just the products alone. Akio Toyoda, President of Toyota Motor Corporation, is one of those who feels that the rush to switch to zero emission vehicles is too excessive, demands massive investments and will damage the industry in some ways.

Whole world won’t ‘electrify’ at the same time
While governments are forcing the corporate hands of the carmakers to make the changes and cut emissions from vehicles, there will still be models with combustion engines on sale for a while. We don’t know yet how fast the infrastructure to support EVs can be developed and grow because, in some places, it doesn’t even exist yet. In Malaysia, for example, the number of recharging stations already set up is really just ‘a handful’ and an absence of a coherent policy to encourage sales and use of EVs has yet to be formulated.

While motorists in regions like Europe are steadily switching to electric vehicles, there are many millions elsewhere in the world who will continue to use vehicles running on fluid fuels for many more years.

So while some carmakers may feel that they can get by (in future) selling just EVs, there will be some who will still be developing models with combustion engines for the rest of this decade at least. Engineers can still push emissions down further to meet stricter regulations and a new generation of fuels will also help in this respect.

Renewable low-carbon fuels
These are renewable low-carbon fuels and following on from R33 Blue Diesel which has been around since 2018, Bosch, Shell, and Volkswagen have now come up with low-carbon petrol. Their new fuel, called Blue Gasoline, similarly contains up to 33% renewables, ensuring a well-to-wheel reduction in carbon emissions of at least 20% per kilometre driven. This means a fleet of 1,000 VW Golf Mk.8 1.5 TSIs alone could save more than 230 metric tons of CO₂ per year, assuming an annual mileage of 10,000 kms each.

Shell will offset the remaining carbon emissions from the use of Blue Gasoline through certified offset arrangements. The initial plan is to make the fuel available at regular filling stations over the course of the year, starting in Germany.

“On the road to climate-friendly mobility, we must ensure we don’t leave any technical opportunities untapped, starting with electromobility and ending with renewable fuels. Every bit of CO₂ we save can help us achieve our climate targets,” said Dr. Uwe Gackstatter, President of the Bosch Powertrain Solutions division.

“Blue Gasoline is another building block in the effective reduction of CO₂ emissions from the vehicle fleet. Blue Gasoline’s high storage stability makes the fuel particularly suitable for use in plug-in hybrid vehicles. In the future, the expansion of the charging infrastructure and larger batteries will mean that these vehicles predominantly run on electrical power, and thus that fuel may remain in the fuel tank for longer periods of time,” explained Sebastian Willmann, Head of Internal Combustion Engine Development at Volkswagen

Highest standards set for fuel quality and sustainability
Blue Gasoline fuel complies with the EN 228/E10 standard and even exceeds it in key parameters such as storage stability and boiling behaviour. High-quality additives also keep the engine extremely clean and protect it against corrosion. This means not only that the fuel can be distributed via the existing filling station network, but also that it can be used in all new and existing vehicles for which Super 95 E10 petrol has been approved.

The proportion of up to 33% renewables is made up of biomass-based naphtha or ethanol certified by the International Sustainability and Carbon Certification (ISCC) system. One source of such naphtha is what is known as tall oil, a by-product in the production of pulp for paper. But naphtha can also be obtained from other residual and waste materials.

Low-carbon fuels at Bosch company stations
In the Blue Gasoline project, the three partners jointly defined the fuel specification to be achieved, taking into account engine requirements and sustainability. They put the product they developed through intensive testing on engine test benches and in trial vehicles – with consistently positive results. Bosch has begun supplying Blue Gasoline at its company filling stations for the past month, with other stations scheduled during for rest of 2021.

The supply of conventional Super 95 E10 petrol will then be gradually phased out. Since the end of 2018, R33 Blue Diesel has been the only diesel fuel that Bosch company filling stations offer for company cars and internal delivery vehicles. R33 Blue Diesel is also becoming available at more and more regular filling stations in Germany. At present, it is offered at 8 filling stations belonging to different brands nationwide, with more set to follow.

Not a substitute for electromobility
For Bosch, renewable low-carbon and carbon-neutral fuels will not replace electromobility but complement it. In principle, the use of these fuels makes sense in all modes of transport, but especially in those for which there is as yet no clear and economical path to electrification. In addition to ships and aircraft, this applies primarily to heavy goods vehicles and existing vehicles, but also to the millions of vehicles with internal combustion engines or hybrid powertrains that are on the world’s roads today or will be built in the coming decades.

To promote rapid market uptake for these fuels, the focus is on renewable biomass and synthetic fuel components that can be blended into regular fuel in high proportions in line with existing fuel standards.

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Carbon dioxide (CO2) is known to be one of the major causes of climate change, causing global warming. However, it is a by-product of modern industrial processes and unavoidable. To address the issue of rising carbon dioxide gas in the atmosphere, carmakers (as well as manufacturers in other industries) aim to become ‘carbon-neutral’ in the near future. This means that their processes, products and activities, while generating carbon dioxide, will be balanced with strategies that offset the CO2 generation to achieve net-zero emissions.

The approach most commonly being adopted, at least as far as the products are concerned, is to stop making and selling motor vehicles with internal combustion engines (ICE) that have been major contributors of carbon dioxide and other undesirable gases in the environment. Some have announced a time-frame for this approach, after which they will not sell models with ICE or, in some cases, models with only ICE (meaning they will still have hybrids). These companies are investing heavily in electric vehicles (EVs), powered by battery packs or fuel cells.

Toyota does not plan to completely stop selling models with petrol or diesel engines in the near-term but, at that same time, it already has a growing line of battery electric vehicles (below) for markets that want such vehicles.

Committed to carbon neutrality by 2050
Toyota is one of the companies firmly committed to carbon neutrality by 2050. However, the company’s strategy does not entirely focus on electrification of its products to the extent that future models will no longer be powered by ICE in the near-term. In time, it may decrease the amount of development of totally new ICE powertrains as EV acceptance in the market rises.

The thing is, advanced countries have developed the infrastructure to support EVs, so consumers are assured that owning an EV is not going to be inconvenient. Apart from widespread availability of public recharging stations, some countries also offer incentives to those who buy an EV. As a result, some countries in Europe already see EVs accounting for a large proportion of new vehicle sales.

For more advanced markets with the necessary infrastructure to support fuel cell vehicles, Toyota already has the second generation of its Mirai FCEV available.

Different pace in different regions
However, in other countries and regions, the transition to EVs may be at a different pace. For example, Indonesia, Thailand and Singapore already have clearly-defined plans to ‘go electric’ but Malaysia does not (although recent news suggests that some incentives may soon be announced). Countries in Africa might also be slower to stop allowing ICE vehicles due to their economies and other factors.

Toyota wants to make sure that ‘no customer is left behind’ and for this reason, it will use multiple technology solutions in its quest to achieve carbon neutrality, developing advanced electric vehicles as well as continue to make ICE as clean as possible. The carmaker’s view is that companies and societies should work together with all available technologies to achieve the best and fastest results towards carbon neutrality – using whichever solutions and infrastructures suit their local needs best.

7th Environmental Action Plan
Toyota is currently in its 7th Environmental Action Plan which runs until 2025. The targets for this plan include reduction of CO2 emissions by 30% or more (on average) compared to 2010 levels, and boost cumulative sales of electrified vehicles to 30 million or more. All models in the Toyota and Lexus ranges worldwide are to be available with either full electric or hybrid powertrains by around 2025.

At the same time, CO2 emissions are to be reduced by 18% or more throughout the entire vehicle life cycle (including manufacturing and driving) compared to 2013 levels.

“The goal is carbon neutrality. Promoting Battery Electric Vehicle sales or banning gasoline cars is not in any way the goal. It is a must that cars already on the road be made carbon-neutral. Rather than narrowing the way out by placing importance on the creation of regulations focused only on new cars and internal combustion engines, it is necessary to expand the paths to carbon neutrality by including all approaches,” said Toyota President, Akio Toyoda, in his capacity as President of the Japan Automobile Manufacturers Association (JAMA).

Toyota to build a prototype city of the future in Japan! (w/VIDEO)

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