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Audi Sport has unveiled the second generation of its successful RS 3 LMS model, with a season of testing ahead before going into production and being ready for customers at the end of 2021. The second generation of the entry-level touring car has been improved in many areas to offer more benefit to customers.

The RS 3 LMS, which has been available since the end of 2016, has made 3,105 appearances in a total of 1,051 races around the world to date. On average, there were almost three RS 3 LMS cars on the grid in each race. This is impressive considering that Audi has not been directly involved, with the exception of a 2-year program in the FIA WTCR in 2018 and 2019.

In the four years since its launch, the racing car has collected a total of 764 podium places in Africa, North and South America, Asia, Australia and Europe, including 279 overall wins. This is a win rate of 26.5% in an extremely tough competition in which TCR race cars from up to 14 manufacturers compete. It was considered the global ‘TCR Model of the Year’ in 2018.

More racing character
The second generation presents itself with new developments in all areas that serve two goals: To make the near-production entry-level even better and to optimize customer benefits in all areas. Despite this, the model remains inexpensive to buy and maintain, offers an even higher level of safety and, with up to 340 bhp available.

2021 Audi RS 3 LMS

Visually, the second generation differs significantly from its predecessor. At 1.95 metres, it still meets the maximum width defined in the regulations, but the body extensions are integrated into the contours in a more harmonious and aerodynamically favorable way than before. The front apron incorporates the air intakes as part of a significantly revised cooling concept for the engine and brakes. The rear wing, suspended from the rear for the first time, completes the optimized aerodynamics of the TCR racing car.

New engine generation
For the new RS 3 LMS, the fourth generation of the 2-litre 4-cylinder EA888 engine replaces the predecessor series. The engine block and cylinder head, crank drive, valve train, intake manifold, fuel injection and the new turbocharger remain absolutely standard in the racing car. Only the valve cover breather with its oil separator differs from the standard component, as does the exhaust system. Also, the standard engine management system from Magneti Marelli specified by the regulations is new.

2021 Audi RS 3 LMS

The adoption of the engine from volume production has proved highly successful in TCR racing. In many cases, Audi’s power units already achieved tens of thousands of racing kilometres in the previous generation in the hands of the customers. Together with the standardized hardware, this guarantees transparency and equal opportunities for all manufacturers.

Benchmarks in safety
No other TCR touring car offers as many optional safety components as are on board as standard in the RS 3 LMS. The roll-cage consists of steel tubes that add up to just under 25.8 metres in length. A 6-point safety belt serves as restraint system for the driver.

2021 Audi RS 3 LMS

The Audi Sport Protection Seat, unique in the TCR class, with its robust construction and elaborate upholstery offers maximum accident safety. For better occupant protection in the event of a side impact, it is moved closer toward the centre of the car. Optionally available seat-wrapping safety nets on the right and left provide additional protection for the driver.

The standard roof hatch facilitates recovery of the driver after accidents. It allows the helmet to be gently removed upward and, if necessary, a rescue corset (Kendrick Extrication Device) to be inserted vertically from above to stabilize the driver’s spine.

For the first time, the rear window in every car is made of polycarbonate ex factory at no extra charge. This material reduces weight and is extremely impact-resistant. The safety fuel tank complies with FIA FT3 regulations and has a capacity of 100 litres. A fire extinguishing system completes the safety equipment.

Improved ergonomics in the cockpit
The cockpit is even more driver-oriented and easier to operate. The steering wheel features a control panel specified for TCR purposes. In the centre console, 12 functions are ergonomically optimized and logically grouped in a clearly arranged keypad. The ignition and various light functions can be activated there, as can the cockpit fan or the optional windshield heating. The brake balance and, if necessary, the fire extinguishing function are also within easy reach below the centre console.

Adaptable chassis
The McPherson design on the front axle makes it possible to implement changes to the kinematics faster than ever before. Whereas the previous bolting system always required a chassis measurement for changes, spacer components known as shims can now be inserted in the control arm and track rod in a matter of minutes. The track rods are standard on the 4-link rear axle to achieve bump steer effects. They support the agility of the car when turning in.

2021 Audi RS 3 LMS

“Our new Audi RS 3 LMS thus takes on a great and responsible legacy,” says Chris Reinke, Head of Audi Sport customer racing. “The focus of our development goals for our latest model was on the customers. Whether it’s about running times or setup options, safety or cockpit ergonomics: we want to offer the teams a car that’s even more of a racing car than before, that has many practical advantages in everyday use and that can be operated economically thanks to long running times.”

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At first glance, it looks like a normal mirror, but it isn’t. It is a 3D-printed part, a technology that CUPRA has begun to implement in the development of the new Leon Competition racing car in collaboration with HP. Greater agility, efficiency and flexibility are the benefits of a system that is set to revolutionise car development.

2020 CUPRA Leon Competition

2020 CUPRA Leon Competition

“For the new CUPRA Leon Competition, we modelled the steering wheel’s centre control module, the bonnet air vents, door mirrors and the brake and water-cooling inlets,” explained Xavi Serra, the Head of technical development at CUPRA Racing. “These parts were produced using HP’s industrial-grade Jet Fusion 5200 3D printing solution and included in the demanding development tests put to the new racing model.”

More efficiency, greater speed
The main goal with this technology, which offers multiple benefits, is to have a lot of parts in a short time. Engineers can quickly test a wide variety of designs and furthermore, since vehicle development is now done in parallel, this technology enables quicker response to any changes in the design process.

“The work with CUPRA demonstrates the power of 3D printing and digital manufacturing – changing the way the world designs and manufactures,” said Virginia Palacios, Head of Systems Product Management, 3D Printing & Digital Manufacturing, HP Inc.

Wind-tested 3D parts
In TCR competition, the door mirror is a part which, according to the rules, must have the same shape as the production car. But the CUPRA engineers went one step further. “We wanted to add an additional function, which is to cool the driver. We therefore had to design an air intake in the maximum pressure zone to achieve this effect,” said Xavi.

The place where these materials are tested is the wind tunnel, where the 3D-printed parts are verified in exactly the same way as the rest. “The bigger the variety of parts we can test in this facility, the better. It enables us to make much faster progress,” he added.

2020 CUPRA Competition
The new Leon Competition with its 3D printed parts was tested to the limit on the Portimao track in Portugal.

2020 CUPRA Competition

As it is a racing car, the final phase of development can only be carried out in one place: the circuit. “The results were excellent, and some were even surprising, because we were looking to push the material to its limits,” the CUPRA engineer reported.

Making complex ideas a reality – fast
“3D printing is going to signal a turning point in the automotive industry by accelerating lead times and HP 3D technology is helping designers create parts that could not be produced with other technologies,” said Palacios, predicting that the technology will continue to be key in countless fields to make the most complex ideas a reality.

Watch: Onboard a race-spec Seat Cupra around Sepang Circuit!

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Like Mercedes-Benz with AMG and BMW’s M, Hyundai Motor also has a high-performance sub-brand which it calls ‘Hyundai N’. The first association of ‘N’ with Hyundai was when the carmaker presented its N 2025 Vision Gran Turismo concept car for PlayStation’s Gran Turismo videogame series in 2015.

Hyundai N2025 Vision Gran Turismo
Hyundai N 2025 Vision Gran Turismo concept

In that same year, Hyundai brought in Albert Biermann, the former head of BMW’s M division, to spearhead the development of the N sub-brand and create a line of high-performance production cars.

Hyundai N WRC

Born in the WRC
To introduce the N brand as well as to give Hyundai engineers a development environment that was high pressured and extreme, Hyundai Motorsport, based in Germany, was tasked with participating in the World Rally Championship (WRC). In WRC events, rallycars compete on rough terrain and roads of gravel, tarmac, snow and ice, pushed to the limits by their drivers. Thus WRC is considered the ‘cradle of the N line-up’ where Hyundai’s high-performance concepts were first tested.

Besides the ‘WRC testing ground’ which is global, Hyundai engineers also used the Nordschliefe at the Nurburgring circuit for durability testing and tuning. In fact, since September 2014, the carmaker has had a permanent presence at the circuit, having established its European Test Centre there.

What does Hyundai N mean?
The ‘N’ in Hyundai N stands for Namyang, home to Hyundai Motor’s global R&D Centre in Korea since 1995, and also for Nurburgring, where N models are tested and developed further. The close connection between Namyang and the Nurburgring created the foundation for N, aiming to build on the company’s motorsport experience to bring winding road fun to customers who love cars. The ‘N’ logo itself embodies this idea, as it symbolises a chicane.

Hyundai N

Measured in BPM, not RPM
The first mass production Hyundai N high-performance car, the i30 N, was launched earlier this year, Instead of focusing on pure numbers, Hyundai has chosen to emphasise driving pleasure and the emotional impact on the driver’s heartbeats per minute (BPM), rather than simply measuring revs per minute (RPM). When the driver hits the throttle and shifts through the gears, the Rev-matching function increases torque and acceleration.

Hyundai i30 N

Based on three cornerstones under the theme ‘Fun to Drive’, the i30 N is referred to as a ‘Corner Rascal’, and has proven its racetrack capability. It can be used for racing on weekends and driven to work on Monday.

The i30 N TCR
The i30 N TCR represents Hyundai Motorsport’s first steps into circuit racing (while continuing with the WRC), and entrance into one of the fastest growing categories in motorsport. The design phase of the i30 N TCR project began in September 2016, with the first completed test car running in April 2017. In 2019, Hyundai Motorsport increased its TCR offering with the launch of the Veloster N TCR.

Hyundai i30 N TCR

Hyundai i30N TCR

HYUNDAI VELOSTER N TCR
Hyundai Veloster N TCR

The TCR project continues the expansion of Hyundai Motorsport, with both cars built and developed by the Customer Racing department at the team’s headquarters in Germany. Since its debut, the i30 N TCR (priced from €128,000, equivalent to RM588,000) has secured wins and championships around the world, including the inaugural WTCR titles in 2018.

2020 Hyundai i30 N for sale on Lazada! 20 units only – RM298,888

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This report was contributed by the late Gary Khor, a motorsports enthusiast who was also very much involved in the sport in various roles. Gary, who passed away in early 2020, wanted to create more awareness of the success of Malaysian drivers overseas, and gave us reports of events that they took part in. 

It was 10 pm Saturday night in Malaysia and 4 pm in Spa, Belgium as the inaugural TCR SPA500 race started. This 500-lap race was a round in the international TCR series and run set in the famous but treacherous Spa circuit. Drivers and crews could expect intense activity for at least 23 hours.

2019 TCR SPA500

Spa is famous for its unpredictable weather and the recent World Endurance Championship round held there saw rain, hail and even snow during the race! The race is run by the Endurance Racing promoter Creventic and is well known for its ‘Code 60’ replacement for the traditional Safety Car. In the case of an incident during racing, a ‘Code 60’ is issued which is like a full course Yellow except that all cars are required to slow to a 60 km/h speed limit by a certain time whilst maintaining the gap to the car in front. This way, cars are not bunched up in the restart making race resumptions safer.

2019 TCR SPA500
“It was so nice to have the locals welcoming us and asking for our autographs,” said Douglas Khoo, team principal of the Viper Niza Racing Team.

In this race, Malaysian team Viper Niza Racing led by team principal Douglas Khoo in #65 Seat Cupra was vying for the TCR Nations Cup along with teams from China, Australia, the Netherlands, Belgium and Austria.

The team had help from some old team mates -Dominic Ang, Farique Hairuman and Melvin Moh  – from the PETRONAS Syntium Team which won multiple championships in the Japanese SuperTaikyu Series. Dominic and Melvin, in particular, have much experience in long-distance endurance racing having competed in the Dubai 24Hours, FujiTec 24Hours and Sepang 12Hours.

2019 TCR SPA500

After over 100 laps, the SPA500 was into its 6th hour. #65 started with Douglas in 16th and pitted for a driver change during a Code 60 when the leader hit the barriers at Eau Rouge.

Farique was lucky to pit for fuel during another Code 60, double stinted and brought #65 up to 10th before handing to Dominic who also pitted for fuel during yet another Code 60 (but could only take on half a tank of fuel according to regulations).

2019 TCR SPA500

Dominic then managed to be one of the quickest drivers on the track and brought #65 to 2nd in the ProAm class & 4th overall before coming in after another double stint to hand over to Melvin who had since caught the front runners and bringing #65 up to 2nd overall and was leading the ProAm class !

More than 250 laps had been completed and the inaugural TCR SPA500 was halfway through. The Malaysian team was now 3rd outright and still leading the ProAm class! Farique was behind the wheel after Dominic handed over the car from Melvin earlier on. It appeared during Melvin’s stint that an issue occurred and the car had to be pitted for a check but soon went out again albeit after losing time and laps. It was a pity as Melvin had brought the car up to 2nd overall at one point in the night.

2019 TCR SPA500

But ultimately, Team Viper Niza Racing did it – winning the ProAm class in this inaugural TCR SPA500. Congratulations to Douglas Khoo, Dominic Ang, Melvin Moh, Farique Hairuman, Nico and all his boys and also Rueben Wong. You have all done us and Malaysian Motorsports proud!

 

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There’s a new Volkswagen in town, but it isn’t street legal. Based on the 7th generation Golf GTI, the 2018 Golf GTI TCR, is the latest iteration VW racer for the TCR category. It retains the same overall look and shape of the road going version, but builds a upon it with a widebody kit, aggressive front and rear bumpers as well as a prominent hatch mounted rear spoiler.

“The new look for the Golf GTI TCR resulted from close cooperation with Volkswagen Design. This helps us to underline just what a close relationship exists between the production model and the racing version,” explained Volkswagen Motorsport Director, Sven Smeets.

He added, “For example, the engine comes directly from series production and only requires minimal adjustment for competitive racing. This is proof that the Golf GTI provides the perfect foundation for our customer racing cars.”

The VW Golf GTiI TCR is said to be one of the most successful racing touring cars of the year. In fact, in the TCR International Series, French driver Jean-Karl Vernay claimed the drivers’ title last month in Dubai. And the 350bhp 2.0-litre turbo engine Golf that VW provides race-ready for professional teams and drivers, was declared ‘Model of the Year’.

Other accolades include the TCR class in the VLN Endurance Championship on the Nürburgring Nordschleife. In the same gruelling 24-hour race, the Golf GTI TCR finished well ahead of more powerful cars from other categories. Apart from this, Kantadhee Kusiri and the Liqui Moly Team Engstler won the TCR Asia title and Francisco Abreu, the TCR Iberico.

https://youtu.be/or_wda2F0iQ

This new car will be ready for delivery to race teams from January onward. Before that, the car will make its public debut at the Essen Motor Show from 2 to 10 December. During the event, VW will be offering fans and clients to get up close and find out more about the car.

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