Piston.my

crash tests

Cars are driven by people. The guiding principle behind everything we make at Volvo, therefore, is and must remain, safety.” This was laid down by Assar Gabrielsson and Gustav Larson, the founders of the Swedish company, in 1927 and the principle has been upheld to this day. Whenever Volvo is mentioned, most people will think of ‘safety’ and indeed, its vehicles are among the safest in the world.

The company has pioneered many safety features and on average, it crashes at least one brand new Volvo a day. In earlier years, the facilities were outdoors and fairly basic – vehicles were basically driven against each other or into solid barriers to study the effects of such impacts.

The two founders of Volvo made safety the guiding principle of the company and that principle is upheld up to today.

Advanced crash laboratory
Eventually, crash test laboratories were built and allowed more detailed assessments with sophisticated instruments for recording and measuring. Virtually every carmaker had one and in 2000, Volvo opened its brand new Safety Centre which was one of the most advanced crash labs in the world and in many ways it still is today.

This facility helps engineers at Volvo Cars push the envelope in safety and to learn from real-life traffic accidents, as the company aims for a future in which no one is killed or seriously injured in a new Volvo.

“Being committed to safety is not about passing a test or getting a safety rating,” said Thomas Broberg, one of Volvo Cars’ leading safety engineers and a two-decade company veteran. “Our commitment to safety is about finding out how and why accidents and injuries occur and then developing the technology to help prevent them. We hope our pioneering work will inspire others to follow, our ambition to reduce road traffic casualties worldwide.”

Testing beyond regulatory requirements
The Volvo Cars Safety Centre crash lab is a multifunctional facility that allows Volvo Cars safety engineers to recreate countless traffic situations and accidents, and perform tests that go beyond regulatory requirements.

The lab contains two test tracks of 108 and 154 metres long. The shorter of the two is moveable and can be positioned at an angle between 0 and 90 degrees, allowing for crash test at different angles and speeds, or to simulate a crash between two moving cars. Cars can be crashed at speeds up to 120 km/h.

Volvo Safety Centre

Outside, there is room for performing tests like roll-over crashes and run-off road scenarios, whereby cars are launched into a ditch at high speeds. Here, Volvo Cars also offers rescue services opportunities to practice and develop their life-saving skills, as it did earlier this year when it dropped new Volvos from a height of 30 metres to simulate the heavy damage found in extreme crash scenarios.

Volvo Safety Centre

Volvo Safety Centre

Inside the main hall, an enormous crash barrier is used for testing various frontal, rear and side impacts. Weighing an astonishing 850 tonnes, it can be moved around if needed with the help of air cushions.

Additionally, there are around two dozen other fixed and movable barriers that are used in crash testing, including a moose-like structure to simulate crashes involving these animals.

Volvo Safety Centre

Volvo Safety Centre

Recording what happens in an accident
During crashes, the car, the crash test dummies and the barriers are fitted with sensors that allow engineers to register the entire chain of events in detail. Dozens of ultra-high definition and ultra high-speed cameras also film the crash test from every angle.

Before a physical crash test, the new model under development has already gone through thousands of crash tests – in computer simulations. All the data generated by these simulations, along with the physical crash tests, is then used by Volvo’s engineers as they design the cars to the highest levels of safety and protection for the occupants.

Volvo Safety Centre

“No matter what the scenario, we can recreate it here at the Volvo Cars Safety Centre and analyse it in detail,” said Broberg. “For me, it is very inspiring to realise that for every hour of testing and analysis we put in, we get closer and closer to our ambition that no one should be killed or seriously injured in a new Volvo.”

Click here for other news and articles about Volvo.

Safety is an important factor that car-buyers consider when shopping today. There is an expectation that occupants will be well protected in the event of an accident and avoid serious injuries. At the same time, with advanced technologies, electronic systems can help a driver avoid an accident.

Organisations such as Euro NCAP and ASEAN NCAP regularly evaluate new models in the market, going to the extent of crashing and ramming them to simulate accidents. Their findings provide car-buyers with independent assessments to make more informed decisions when choosing their next car.

Renault Captur crash test
Renault Captur crash test by Euro NCAP.

Core competence since 1920s
For Renault, the subject of safety has been a core competence for a very long time. In fact, as far back as 100 years ago, the company already installed active safety systems in its cars which today are commonplace. In 1922, for example, the company was one of the first manufacturers in the world to equip its 6-cylinder models – the 18 CV and 40 CV – with additional front wheel brakes. At that time, braking was typically at the rear wheels. In addition, Renault offered a patented brake booster for the powerful 40 CV with 9.1-litre engine.

Renault 40 CV (left) and Juvaquatre
Renault 40 CV (left) and Juvaquatre

From 1937 onwards, the introduction of independent wheel suspension in place of the rigid axle also brought a significant increase in safety reserves. That same year, the Juvaquatre compact car was the first Renault model to have the modern chassis design on the front axle.

The Juvaquatre, produced between 1937 and 1960, was also the first Renault model with a self-supporting body. It was lighter than the frame construction that was dominant at the time and offered higher impact safety. Some of the principles of its construction would be followed in later years in all car bodies.

Accident research
As far back as 1954, Renault was already studying the effects of vehicle accidents in order to make safer cars. This was done at a centre for accident research located in the Paris area. It became the place where every new Renault model would be thoroughly tested, including crash-testing, heralding the era of modern, systematic safety and accident research.

A crash test in the 1950s

Back then, the crash tests were quite ‘basic’ and compared to today’s high-tech tests, the procedures would even be considered ‘archaic’. The Renault researchers simply sent cars crashing into trucks and then examined the outcome on different areas of the car. There were no sensor-equipped crash test dummies back then so a lot relied on visual examination and analysis.

Destroying a car was also significantly more expensive than it is today. This is why, in the 5 years between 1955 and 1960, Renault only crashed around 100 vehicles. In comparison, the company conducts up to 400 crash tests a year today and 10 times more in computer simulations.

Another facility that Renault established in the 1950s was the Laboratory for Physiology and Biomechanics. This institution was under the direction of a physician and its role was to support the development departments in designing safer and more comfortable vehicles.

Today, Renault conducts up to 400 crash tests a year and 10 times more using computer simulations.

In 1969, the laboratory’s name was changed to reflect its expanded function – the Laboratory for Accident Research, Biomechanics and Studies of Human Behaviour. Its task was to investigate real-world accidents with scientific methods and use the findings to further improve safety standards in Renault vehicles.

Safety vehicle prototypes
Renault’s basic research in the field of passive safety culminated in 1974 in the BRV (Basic Research Vehicle) prototype. In addition to a crash-optimized structure with an energy-absorbing crumple zone at the front and a fixed safety cell for the passengers, the vehicle had 3-point seatbelts for all seats,  including the rear. The inclusion of seatbelts was significant because at that time, seatbelts were compulsory only in France and only outside of towns.

Renault BRV and EPURE safety vehicles
The BRV (left) and EPURE safety vehicles

In 1979, the EPURE concept vehicle took up the body concept of the BRV, supplemented by reinforced side members and padding in the doors as protection in the event of a side impact. For the first time, there were also precautions for pedestrian protection and gas generators that would tighten the seatbelts in the event of a crash. This was the birth of the pyrotechnic belt-tensioner, which Renault introduced in 1993 and was one of the first carmakers to do so.

Automotive safety will continue to be a central part of all product development at Renault. Drawing on multiple resources, it constantly develops new technologies, some of which are pioneering, that raise levels of occupant protection. Today, the brand has one of the safest model ranges in Europe, with vehicles across all classes – from the compact Captur to the Koleos – able to score the maximum of 5 stars in Euro NCAP’s evaluations.

Click here for other news and articles about Renault.

COVID-19 Facemask

PISTON.MY

Since 1997, the European New Car Assessment Programme – better known as Euro NCAP – has conducted independent assessments of new vehicles sold in Europe for consumers’ information. The assessments include crash tests (but are not the only aspect) as well as other active systems influencing safety performance.

While several European governments, motoring, consumer and insurance organizations support the work of Euro NCAP, their star ratings – summaries of the results from assessments – are not specified in vehicle safety regulations. However, Euro NCAP has, over the years, been influential in pushing manufacturers to incorporate new and better safety systems as they have become available and affordable.

Consumers refer to the star ratings and other information in the reports to help them in deciding which model to buy. Naturally, a maximum 5-star rating is ideal but sometimes, this means a higher cost so the consumer can make an informed choice to settle for 4 stars instead. In some cases, very poor scores will affect sales as consumers understand that they will not be sufficiently protected in the event of an accident.

Every 2 years, Euro NCAP updates and toughens its testing processes, adding new requirements in order to score maximum points. This year, new tests are introduced to address some longstanding needs in occupant protection, improve post-crash protection and promote the latest advanced driver assistance technology.

A key change is the implementation of a new moving barrier to the moving car frontal crash test, replacing the regulation-based moderate offset-deformable barrier test, used by Euro NCAP for the last 23 years. This new crash test not only evaluates the protection of occupants inside the car, but also assesses how the cars’ front-end structures contribute to injuries in the collision partner.

Important innovations are the Mobile Progressive Deformable Barrier and the unique method to rate vehicle compatibility, as well as the first adoption of the world’s most advanced ‘THOR’ mid-sized male crash test dummy.

THOR crash dummy
Inside the advanced THOR dummy used for recording effects on the human body during a crash.
Euro NCAP
To the public, Euro NCAP’s assessments may seem to be all about crash tests but the organisation also evaluates other safety systems.

Side impacts account for the second highest frequency of death or serious injuries. The latest updates to this area of the safety assessment include adjustments to the near-side barrier test speed and mass, increasing the severity of the test. More significantly, Euro NCAP will for the first time evaluate far-side impact protection, focussing on driver protection and the potential interaction between driver and front seat passenger. With the latter test, the protection offered by new-to-market countermeasures such as centre airbags can be adequately verified.

Euro NCAP continues to test the latest generation of crash prevention and driver assistance systems. New, challenging test scenarios are added to rate AEB technology for cars and vulnerable road-users. In addition, the first step is taken to evaluate Driver Status Monitoring systems, designed to detect driver fatigue and distraction, as part of the Safety Assist assessment.

Euro NCAP Child safety
Child restraint systems and provisions for protecting children are also evaluated.
AEB Euro NCAP
Since 2013, Euro NCAP has also been assessing Autonomous Emergency Braking (AEB), influencing more and more manufacturers to offer the system which automatically brakes the car.

Improving your car’s safety isn’t just about more airbags or better driver assistance systems. Post-crash safety too plays a vital role in crash survival. In partnership with the International Association of Fire & Rescue Services, Euro NCAP has developed new rating rules to promote better post-crash safety. Manufacturers will be rewarded when rescue information is accurate and easily available. Euro NCAP also checks ease of extrication, electric door handles, etc. and endorses advanced eCall functions.

Euro NCAP

The organisation believes the impact of these updates, as well some other minor changes, will be significant. Therefore, consumers must be careful when directly comparing the latest results with ratings from previous years. What stays the same is that only vehicles that perform excellently in crash protection, post-crash and crash avoidance – and the ones that car buyers should look out for – will achieve the top 5-Star rating.

The success of Euro NCAP has inspired the establishment of similar organisations in other regions, including Southeast Asia where there is the ASEAN NCAP.

Covid-19
Fighting COVID-19 is our joint responsibility. Protect yourself and others: make these 6 simple precautions your new habits.

PISTON.MY

Best in Class 2019

After assessing 55 new models in 2019, Euro NCAP has announced the ‘Best in Class’, noting that 41 of those models achieved top scores. This makes 2019 one of the most impressive years on record since Euro NCAP started to evaluate consumer safety of cars on the European market.

Mercedes-Benz regained its crown in the best performing Small Family Car category with the CLA. This is the sporty alternative to the A-Class Sedan, the winner of last year’s Best in Class. It achieved a score of more than 90% in three of the four areas of safety and delivered the best overall rating of the year. Remarkably, Mercedes-Benz launched 5 more 5-star vehicles in 2019, all with outstanding crash protection and driver assistance technology.

Mercedes-Benz CLA
Mercedes-Benz CLA
Tesla Model 3 and Model X
Tesla Model 3 and Model X

Tesla also made a strong appearance in 2019’s tests. The Model X is 2019’s winner in the Large Off-Road category, with the SEAT Tarraco in second place. The Tesla Model 3 is top of the ‘Electric and Hybrid’ vehicle class and, together with BMW’s 3-Series, shares top spot in the Large Family category. The two cars ended up with identical overall scores, the BMW scoring better in pedestrian protection, and the Tesla edging it in Safety Assist. Skoda’s new Octavia is the runner-up in this category.

BMW 3-Series
BMW 3-Series
Subaru Forester
Subaru Forester

In the combined Small Off-road/Small MPV class, Subaru won with the new Forester showing excellent all-round performance. Mazda’s CX-30 and Volkswagen’s T-Cross were close followers in this category.

Mazda CX-30
Mazda CX-30
Volkswagen T-Cross
Volkswagen T-Cross

Despite missing out on the top spot, Mazda had an excellent year in the tests, with the Mazda3 turning in an exceptional performance in Adult Occupant Protection and taking the second place to the Mercedes-Benz CLA in the Small Family Car category.

In the Supermini class, there was a tie between the sporty Audi A1 and top-selling Renault Clio which have been among Europe’s most popular and desirable hatchbacks for years. Their latest generations arrived in 2019 and came out equally well in Euro NCAP’s tests, while the newcomer Ford Puma was the runner-up in this category.

Audi A1 & Renault Clio
Audi A1 & Renault Clio

The Supermini segment remains the most competitive in the European market, as illustrated by the presence of 3, 4 and 5-star cars in the list. Euro NCAP said the winners deserve extraordinary credits for their uncompromising stance on safety.

Finally, a special mention was made of the new BMW Z4, the only roadster tested in 2019. It has unquestionably set a new safety benchmark for the segment.

PISTON.MY

The top performing vehicles tested by ANCAP, Australasia’s independent vehicle safety authority, in 2019 were the Mercedes-Benz CLA-Class, Tesla Model X and Tesla Model 3. The Mercedes-Benz achieved an overall weighted score of 90.2%, a 5-star rating, and performed exceptionally well in the areas of Child Occupant Protection (92%) and Vulnerable Road User Protection (91%) where it achieved the highest scores of all vehicles rated during the year.

Following a close second for the year was the Tesla Model X, a large SUV, with an overall score of 89.6%. The Model X received a record-equalling high score of 98% for Adult Occupant Protection, with full points awarded for the protection of the driver in all four of the full-scale crash tests – frontal offset, full-width, side impact, and oblique pole.

Tesla
Tesla Model X after frontal collision test

Rounding out the Top 3 for 2019 was the Tesla Model 3 with an overall score of 89.4%. Both the Model 3 and Model X achieved the highest Safety Assist scores recorded to date at 94% – well ahead of all others rated in 2019.

Worthy of a notable mention is the latest Toyota Hiace – the first commercial van to be assessed and perform exceptionally well against the stringent 2019 criteria. It achieved scores of 94% for Adult Occupant Protection, 88% for Child Occupant Protection, 84% for Vulnerable Road User Protection and 77% for Safety Assist.

2019 Toyota Hiace
The latest Toyota Hiace sold in the Australian market.

Of the 40 ANCAP safety ratings issued throughout 2019, 33 (83%) achieved the market-driven 5-star result which is the maximum score. It should be noted that all the vehicles tested by ANCAP were models sold in the Australian market with specifications and features that meet legal and safety requirements there. They may not be the same as models sold in other countries.

Top performers by vehicle category:
LIGHT CAR: Audi A1 (86.6%)
SMALL CAR: Mazda 3 (88.4%)
MEDIUM CAR: Mercedes-Benz CLA (90.2%)
LARGE CAR: Audi A7 (86.0%)
SMALL SUV: Lexus UX (89.0%)
MEDIUM SUV: Toyota RAV4 (88.6%)
LARGE SUV: Tesla Model X (89.6%)
UTILITY: Toyota Hilux (89.0%)
VAN: Toyota HiAce (87.4%)
PEOPLE-MOVER: Toyota Granvia (87.8%)

Lexus UX
Lexus UX in side crash test

ANCAP is among the New Car Assessment Programs (NCAPs), or test programs established around the world to promote safer vehicle choices for consumers. Other test programs are located in, and cover the markets of Europe, the USA, Japan, Korea, China, Latin America, India, with ASEAN NCAP focussing on models sold in South East Asia.

PISTON.MY

Archive

Follow us on Facebook

Follow us on YouTube