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world first

Lexus has marked another significant advance in automotive lighting technology with the introduction of a BladeScan-type adaptive headlight system, a world-first. To be offered on coming models starting with the new RX, BladeScan gives both an extended field of forward illumination and more accurate lighting control to support safer driving at night and in poor weather.

The current RX already benefits from automatic or adaptive high-beam LED lighting as part of the Lexus Safety System+ package of active safety features, to maximise headlight illumination without the risk of dazzling other road users.

BladeScan goes further by providing more precise photometric control of the area of illumination in front of the car, with accuracy to within 0.7 degrees compared to around 1.7 degrees for the current technology. This means it can light up areas that would be difficult to see with a conventional high-beam system, such as the road margins, and give earlier illumination of road signs and pedestrians.

Lexus BladeScan technology

Longer range for pedestrian recognition
With BladeScan, pedestrian recognition at night has been improved to 56 metres in front of the RX, compared to 32 metres with the current system. This obviously makes night driving much safer as the driver will also be able to spot pedestrians from a greater distance and drive carefully.

While other manufacturers have increased the number of LEDs in their headlight systems to improve lighting resolution, Lexus’s system uses a more cost-effective array of LEDs. These are contained in a compact module located in the front corner of each headlamp, alongside the familiar triple-eye light arrangement.

Lexus BladeScan module

Rather than shining light forwards, the LEDs in each BladeScan module cast light diagonally across two blade-shaped mirrors that rotate at high speed. The precise synchronisation of the mirror rotation and the switching on and off of the LEDs creates the shading effect; the light is then reflected into a lens which casts the beam on to the road ahead, without the risk of dazzling oncoming traffic or drivers of vehicles ahead.

The new system is another example of the brand’s reputation for technical innovation. It was the to introduce LED headlights on its LS flagship model in 2007, and the first to produce adaptive high-beam headlights, again initially for the LS, in 2012.

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The beginning of the computer age in the 1980s saw the rapid development of electronic systems for management of many different functions in cars. This led to significant leaps in performance and efficiency as computers could calculate at thousands of times a second, making adjustments to match operating conditions precisely.

One area where such lightning-fast management was valuable was in the automatic transmission. The transmission control unit (TCU) worked with the Engine Control Unit (ECU) to coordinate gearshifts and as technology advanced, to eliminate the parasitic power losses.

Optimizing transmission efficiency
Now the Hyundai Motor Group has developed the world’s first Active Shift Control (ASC) transmission technology for future Kia and Hyundai hybrid models. The innovation optimizes transmission efficiency by monitoring the rotational speed of transmission with a sensor installed inside the electric motor at 500 times per second to quickly synchronize the rotational speed with that of engine.

ASC applies new control logic software to the Hybrid Control Unit (HCU), which then controls the electric motor to align the rotational speeds of the engine and transmission to reduce gearshift time by 30%. With the synchronization, shift time is reduced from 500 ms to 350 ms, increasing smoothness.

“The development of world’s first ASC technology is a remarkable innovation which incorporates precise motor control to automatic transmission,” said KyoungJoon Chang, Vice-President and Head of Powertrain Control System Group of Hyundai Motor Group, “It will not only save fuel but also provide a more fun driving experience for our customers.”

Development of the ASC technology is completed and is ready to be used in future Kia and Hyundai hybrid models.

Independently developed control logic software
Conventional hybrid vehicles do not have torque converters to further improve fuel economy as torque converters lose energy during the process of transmission. Although fuel efficient, such a system also requires longer shift times to ensure smoother gear changes.

ASC technology allows the hybrid’s electric motor to also take control of gearshifts by applying new software logic to the Hybrid Control Unit (HCU) to mitigate issues with slower shift time. This not only improves a hybrid vehicle’s acceleration performance and fuel economy, but also durability of the transmission by minimising friction during gearshift.

VVT (Variable Valve Timing), VTEC (Variable Valve Timing & Lift Electronic Control), VVT-i (Variable Valve Timing with intelligence), i-VTEC (intelligent VTEC), Dual VVT-i, CVVT (Continuously Variable Valve Timing) are all familiar valvetrain systems in today’s cars. Now the Hyundai Motor Group (HMG) adds a new one – CVVD or Continuously Variable Valve Duration (CVVD).

The world first technology, first mentioned at HMG’s International Powertrain Conference in October 2017, is being revealed at the Hyundai Motorstudio Goyang in Korea this morning. The Smartstream G1.6 T-GDi will be the first engine to have the technology and it will be used in future Hyundai and Kia models.

CVVD optimizes both engine performance and fuel efficiency while also being eco-friendly. The valve control technology regulates the duration of valve opening and closing according to driving conditions, achieving a claimed 4% boost in performance and a 5% improvement in fuel efficiency, while cutting toxic emissions by 12%.

How CVVD works
Typical variable valve control technologies manage the timing of the valve’s opening and closing (as in CVVT) or control the volume of air admitted by adjusting the depth of the opening (Continuously Variable Valve Lift – CVVL). Previous variable valve control technologies could not regulate valve duration, as the valve’s closing timing was subordinate to opening timing and could not respond to diverse driving situations. CVVD takes the technology in a new direction by adjusting how long a valve is open.

When the vehicle is maintaining a constant speed and requires low engine output, CVVD opens the intake valve from the middle to end of the compression stroke. This helps to improve fuel efficiency by reducing the resistance caused by compression. On the other hand, when engine output is high, such as when the car is driving at a high speed, the intake valve is closed at the beginning of the compression stroke to maximize the amount of air used for combustion, enhancing torque to improve acceleration.

Smartstream G1.6 T-GDi Engine
Unveiled alongside the new CVVD technology, the new Smartstream G1.6 T-GDi Engine is a V4 turbocharged petrol unit with 180 bhp/265 Nm output. Besides using the Group’s new CVVD technology, it also features Low-Pressure Exhaust Gas Recirculation (LP EGR) to further optimize fuel efficiency.

Additionally, the new unit has an Integrated Thermal Management System that quickly heats or cools the engine to an optimal temperature, and a strong direct spray system that achieves 350 bar, surpassing the 250 bar of the previous T-GDi engine. In addition, engine friction is reduced by 34% with the application of low friction moving parts.

“The development of the CVVD technology is a good example how HMG is strengthening our powertrain technology,” said Albert Biermann, President and Head of Research & Development Division at Hyundai Motor Group. “We will continue our innovation efforts to bring forth paradigm shifts and ensure sustainability of our business model.”

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