Piston.my

manufacturing

The ASEAN Free Trade Area (AFTA) was conceptualised in the early 1990s and all the member nations signed an agreement to establish it in 1992. It was intended to create a regional trade bloc where goods and services could be exchanged between ASEAN countries with preferential tariffs .

The AFTA agreement’s main feature was the Common Effective Preferential Tariff (CEPT) which required all ASEAN members agree to adopt the same tariff structure and impose import duties of between 0 and 5% on goods and services which originate from any ASEAN country. A condition is that at least 40% of the content of the goods should be of ASEAN origin, besides being made in one of the ASEAN countries. This applies to finished goods, like complete vehicles, as well as components.

The benefit of AFTA to carmakers
Why have AFTA? The simple answer would be strength in unity and size. Having AFTA also means that instead of separate small markets, there will be a single larger one which can be treated as a single common market and estimates in the 1990s already placed the number of consumers at over 550 million – larger than the European Union then. Many ASEAN consumers were already in the middle class or moving into it (although the financial crisis of the late 1990s slowed things down a bit) and this increasing prosperity has certainly very attractive to companies doing business globally.

When AFTA was conceptualised in the 1990s, it was estimated that the single market would have over 550 million consumers. Today, the potential customer base is estimated at 680 million, an attractive number for carmakers.

For carmakers, AFTA was an attractive idea and during the 1990s, a number of global players began to establish big factories in Thailand and Indonesia. These would become regional hubs for certain popular models and as there would be no import duty imposed exporting vehicles between ASEAN countries, it was as good as making them in each country. The major advantage was that concentrating production in a single factory meant bigger volumes which would provide the vital economies of scale to push production costs down and have more attractive pricing.

Groupe PSA, the French automobile conglomerate with brands like Peugeot and Citroen in its group, also looked at AFTA but didn’t see the right numbers in the 1990s, and it was also focused on China which was then a fast-growing market. However, they kept an eye on the market growth in ASEAN and in Malaysia, where their partner is Naza Corporation, Peugeot sales were growing rapidly and accounted for 86% of the volume sold in ASEAN.

Assembly operations at NAM, now majority owned and managed by Groupe PSA. (File image)

Malaysia’S Naza Automotive Manufacturing plant becomes a regional hub
The Malaysian company also had its own assembly plant in Kedah and with Naza having proven its commitment, Groupe PSA made the decision to use Malaysia as its regional hub. The decision was announced at the Peugeot World Conference in January 2010. However, planning took some time but, in the meantime, Groupe PSA began small volume production of a Peugeot model at Naza Automotive Manufacturing (NAM) as a shared operation.

Early last year, the French company acquired a majority stake in the business operations of NAM which began operations in 2004. Groupe PSA and Naza will jointly produce Groupe PSA-branded cars for Malaysia and other ASEAN markets which now has a potential customer base of 680 million. Further opportunities will also be explored beyond ASEAN, with a potential to contribute significantly to Malaysia’s economy.

Peugeot 3008 and 5008 models assembled in Malaysia will be exported to the Philippines.

First exports to the Philippines
This month, NAM will begin exporting its first shipment, a batch Peugeot 3008s, to the Philippines. “The Peugeot 3008 with the Peugeot 5008 1.6 THP are targeted to be available in the Philippines with more than 4,000 units by 2023. The Philippines is the first ASEAN country where our cars manufactured at NAM is being exported to under the AFTA,” said Laurence Noel, Head of ASEAN & CEO of Naza Automotive Manufacturing, Groupe PSA. “More cars will be exported to other ASEAN countries very soon,” she added.

Find out more about the Peugeot 3008 and 5008 at www.peugeot.com.my.

Production of the first ever Volvo compact SUV, the XC40, has just started in Belgium. The newest addition to the Swedish automaker’s line-up is being assembled at its Ghent plant. It’s one of two manufacturing sites that the automaker has in Europe and it has been operational since 1965.

Extensive retooling and modifications were conducted to accomdate the production of the XC40. In fact, a total of 363 robots have been installed including one that is nicknamed ‘The Beast’. This machine, is used to lift lower car bodies to a conveyor belt close to the ceiling of the plant.

“This is a proud day for Ghent, the company and all our employees here,” said Mr Samuelsson. “Our people have put in long days and many hours to prepare the plant for the start of XC40 production and they have done a great job. The XC40 represents a bright future for Ghent and for Volvo Cars.”

The modifications have also turned the facility into a global export hub for CMA-based cars, including an 8,000 square metre addition to the body shop. It will complement the other manufacturing site located in Volvo’s home country. The company also operates two vehicle manufacturing plants in China, while a US plant is still under construction.

The XC40 will join the rest of the family including the XC60 and XC90 on the production line at Gent, where they will probably need to ramp up production to fulfill the more than 13,000 bookings. Unlike its bigger siblings, the Xc40 is built on the CMA platform or Compact Modular Architecture. CMA will be used to underpin all future 40 series vehicles, moving forward.

It was joinly developed with Volvo’s parent company, Geely for necessary synergies and economies of scale for the small premium car segment. This type of technology, which is employed by other automakers as well, reduces the amount of time needed for a vehicle to go from, inception to production.

Honda has reached another milestone, but this time, its for the production of the 600,000th vehicle at its local plant in Pagoh, Melacca. Besides this, there was more cause for celebration because the vehicle that allowed the automaker to hit that figure, which was a Honda City, also aided Honda in achieving its 100,000th sale of the current fiscal year (1 April 2016 to 31 March 2017).

It has been 14 years since Honda’s Pagoh plant began operations and in the beginning, it only had a single manufacturing line which could only cater to the assembly of four different vehicles which were, the CR-V, City, Civic and Accord. Since 2014 however, the company added a second line at the facility that allowed it to manufacture more models at the same time to cope with market demand.

Speaking of the milestone, Honda Malaysia Managing Director and Chief Executive Officer, Mr. Katsuto Hayashi said, “The addition of the No.2 Line in 2014 has enabled Honda Malaysia to grow at an accelerated rate. We achieved 300,000 production units in just three years as compared to 11 years taken earlier to reach the first 300,000 units. I believe this was achieved through good strategy and strong challenging spirit from the Honda family.”

Honda says that due to these two manufacturing lines at Pagoh, it has been able to shorten the waiting period for vehicles that are in high demand by rearranging the processes to increase capacity where needed. The automaker has even gone so far as to say that for high demand vehicles like the BR-V, the waiting period for any customer to receive his/her vehicle, is only about 1 to 2 months.

The plant has some of the latest technologies such as the automated Smart Welding Machine to produce high rigidity body frames and a painting facility that features Spray Robots and does under body coating. All vehicles that roll off of the production line are put through the 2.1km long test course to ensure that they pass Honda’s quality and safety standards.

Despite the praise that the automaker lavished on its state of the art facility, it also attributed this milestone achievement to the tireless efforts of its legion of dealers, suppliers, employees and partners.

Archive

Follow us on Facebook

Follow us on YouTube