It’s been a busy month for Lexus on both sides of the Pacific Ocean. At the 2019 Los Angeles Auto Show, the brand unveiled the LC500 Convertible and today, at the Guangzhou International Automobile Exhibition in China, it is presenting its first battery electric vehicle (BEV), the UX 300e. The new model is scheduled to go on sale in the Chinese and European markets next year, and in Japan early in 2021.
Electrified vehicles are not new to Lexus though as the company offered a hybrid variant of the RX400 in 2005. It is now making a bigger leap in electrification in tandem with the Toyota Group’s direction with its global electrification strategy called ‘Lexus Electrified’.
The technology of Lexus Electrified
In particular, the technology of Lexus Electrified enables integrated control of powertrain, steering, suspension, and brakes, realizing the ultimate potential of the motor control technology cultivated in hybrid vehicles. With this technology, there can be control of the driving force to provide ideal vehicle posture according to each driving situation. The high-performance level of the GA-C platform is enhanced with additional braces and optimization of the shock absorbers’ damping force to match the dynamic changes of electrification.
As the first production model under the Lexus Electrified banner, the all-electric UX 300e was developed for excellent on-road performance. Lexus engineers kept the distinctive design and the utility characteristics of the UX crossover intact, and focused on the opportunities to build on the performance advantages unique to EVs.
The Drive Mode Select function lets drivers enjoy smooth acceleration and deceleration according to their situation. There is powerful acceleration and instant torque of the electric powertrain with 4 levels of deceleration regeneration during braking.
400-km range with zero emissions
The UX 300e’s high-output motor, which generates 150 ps/300 Nm, provides a natural-yet-brisk acceleration character, and the high-capacity battery pack located directly underneath the floor of the cabin delivers a low centre of gravity with the promise of a 400-km driving range.
While BEVs are naturally quiet, the UX 300e adds insulation beyond just the battery and suppresses outside noises such as wind or pebbles which would be otherwise noticeable in the absence of an engine and transmission. It is said to have one of the quietest cabins in its class, as befits the sound management heritage of the Lexus DNA.
At the same time, the engineers also focused on sound while driving to provide a natural feeling. Active Sound Control (ASC) transmits natural ambient sounds to allow for understanding of driving conditions, while providing a natural ambience for the cabin’s occupants.
Connected to the max
The Lexus engineering team also adopted the latest connectivity technology to maximize everyday usability and the functionality with smartphones. By linking to a smartphone using a dedicated app, drivers can check the battery state of charge and driving range. Charging controls are also included such as timer function to inform the owner when the vehicle will be fully charged or to schedule the charging according to when the vehicle is expected to be driven next. The app also allows the owner to remotely control various convenience functions such as the air-conditioner, seat heaters, and window defrosters.
For more information on Lexus models in Malaysia, visit www.lexus.com.my.
It used to be when the talk was of electric vehicles, the perception was that such vehicles would be slow and boring to drive. Apart from some exotic prototypes, most were small and with battery technology being what it was, they couldn’t go very fast or very far. But that’s been changing quickly as carmakers realize that their survival requires ‘electrification’ of their vehicles to meet tighter emission and fuel consumption regulations.
In order to persuade motorists to switch over, they need to develop electric vehicles (EVs) which can offer comparable performance and space as today’s cars with internal combustion engines. Hybrids have been a good transition but ultimately, the aim is to go fully electric when costs can be lowered enough.
Meanwhile, for those who worry that high performance as we know it today will be gone, Ford and Webasto have revealed the Mustang Lithium, an ultra-high-performance battery electric Mustang fastback prototype. With more than 1,356 Nm of torque and more than 900 bhp instantaneously available, this Mustang ups musclecar performance to a new level.
The Mustang Lithium is not only a one-off prototype to showcase electrification on the world’s best-selling sportscar but also a testbed for battery and thermal management technologies Webasto and Ford are creating for the growing e-mobility automotive segment.
“Ford has made no secret of the fact that we are electrifying our most popular nameplates,” said Hau Thai-Tang, Ford’s Chief Product Development and Purchasing Officer. “This one-off Mustang prototype is a great opportunity for us, together with Webasto, to showcase to our customers what a new electrified powertrain can do for performance in a car they already know and love.”
The low and sleek Mustang Lithium is not merely a production Mustang with the powertrain substituted by electric motors. It has custom carbonfibre body components, Brembo 6-piston front brakes from the Shelby GT350R, Sankuer Composite Technologies side splitters and rear diffuser, plus a Webasto bonnet with see-through polycarbonate windows. It is also fitted with Ford Performance’s Track Handling Pack and strut tower brace.
A Phi-Power dual-core electric motor and dual power inverters – all powered by an 800-volt Webasto battery system with EVDrive Technology – can discharge a mega-watt of electrical energy. At 800 volts, that’s twice the voltage of most electric cars on the road today. This allows the system to be lighter, more powerful and generate less heat, and more electric force than most battery-electric systems on the road today.
The 5-litre V8 that is under the bonnet of Mustangs which the public can buy. Certainly looks more interesting that the ‘box’ which houses the 900+ bhp electric powerplant (top)!
In a unique twist, the Mustang Lithium features a manual transmission and uses a dragstrip-proven Calimer-version of the Getrag MT82 6-speed transmission with billet internals to handle the huge amount of torque delivered along the driveline. To enable the driver to use all that torque optimally, there is a unique set of drive modes that apply a controlled amount of torque for different driving scenarios: Valet, Sport, Track and Beast.
Ford Performance half-shafts and a Super 8.8 Torsen differential help supply power to the road via lightweight Forgeline wheels wearing Michelin Pilot Sport 4S tyres.
“Very similar to Ford’s push for vehicle electrification, this is an innovative way to further the technologies we’re developing to enable vehicle electrification while creating a vision of how cool the future of electric performance will be,” said Mark Denny, Webasto Customized Solutions North America President and CEO.
Webasto, which has a 100-year history, is among the top 100 suppliers to the automotive worldwide. While its core business areas are sunroofs and panorama roofs, convertible roofs and parking heaters, they have also diversified into electric heating systems, charging solutions and battery systems we are also addressing the growth market of electromobility.
The latest Mustang is available in Malaysia from Sime Darby Auto ConneXion with full warranty and aftersales support. This is the first generation of the model which has a factory-built righthand drive variant.
Since Lexus was created in 1989 as Toyota’s luxury brand, it has usually been used as a technological showcase, introducing new technologies that in later years trickle down to Toyota models (Optitron meters are on example). It has enjoyed autonomy to choose its direction and product portfolio, coming out with successes like the RX which was a game-changer when it appeared in 1997. And while the Toyota brand steadily gravitated towards electrification, Lexus stuck with big internal combustion engines that still had demand from its upper strata customers.
This is not to say Lexus has not been supporting hybrids; since the launch of the RX 400h in 2005, the brand has been among the pioneers in electrification technologies, examples being the two-stage reduction gear and the multi-stage hybrid system.
Like most global brands that want to continue their business into the next decade, Lexus now has to prepare for electrification on a bigger scale, as the ‘big picture’ for the Toyota Group dictates. At the same time, its upcoming generation of electrified vehicles must offer the brand experiences that have been part of the reason for its continuing success.
LF-30 – Lexus Electrified Vision in 3-dimensional form
The Lexus LF-30 Electrified concept unveiled at the 2019 Tokyo Motor Show targets a fundamental leap in vehicle performance, handling, control and driver enjoyment – even as mobility within our society continues to change with autonomous driving and vehicle electrification.
Presenting the vision in 3-dimensional form as the LF-30 concept, the technology of Lexus Electrified enables integrated control of powertrain, steering, suspension, and brakes, realizing the ultimate potential of the motor control technology cultivated in hybrid vehicles. With this technology, it is claimed that it will be possible to control the driving force to provide ideal vehicle posture according to each driving situation, enhancing safety and driving pleasure.
Lexus Advanced Posture Control technology regulates the drive-power output from high-torque electric motors to adjust vehicle posture in tune with human sensibilities. Completely independent control of front and rear drive wheels allows appropriate provision of front-wheel drive, rear-wheel drive, and all-wheel drive, depending on the driving situation.
Compact and lightweight drive-power units expand freedom in vehicle packaging and are used to enable the driver to enjoy ideal driving, regardless of the road surface or driving conditions. As a core element of Lexus Electrified, Lexus intends to widely apply this technology throughout its line-up of electrified vehicles.
New design freedom with a BEV
In taking up the challenge of expressing a new design that could only be achieved with a BEV (Battery Electric Vehicle) powered by in-wheel electric motors, Lexus visually articulated the LF-30’s unique energy flow. The car’s form is meant to visually express the energy created by the wheels set at the corners of the bodywork streaming toward the vehicle cabin and past the driver to directly flow onto the road surface. ‘Voltaic Sky’, the colour of the exterior, employs a leading-edge metal-infused coating to achieve a unique quality tinted by a touch of blue-green.
Taking advantage of a shape that has no defined bonnet – made possible by being a BEV – Lexus’ designers further evolved the signature spindle form to span the entire vehicle architecture. The window glass, which continually stretches from the front to rear, the muscular fenders, and the wing-shaped headlights now form the contours of the Lexus iconic spindle.
The shape of the body is fashioned with an elegantly flowing front which transitions into a linear and sharp rear. In addition to the wing-shaped headlights, the sharpness of the rear lights and side air intakes combine to achieve both excellent aerodynamics and cooling performance, resulting in styling fused with function.
The opacity of the side windows can be freely adjusted, providing occupants with expansive views of the surrounding scenery and a high level of privacy at night and in other situations. The colour of the front face of the car and luminescence patterns help identify from the outside whether it is being operated in its normal mode or in its autonomous driving mode, reflecting the brand’s pursuit of both a high level of styling and functionality.
Tazuna – new Lexus concept
Adhering to Lexus’ fundamental human-centered philosophy, the cockpit was designed based on the new Lexus concept of ‘Tazuna’. Inspired by how a single rein can be used to achieve mutual understanding between horse and rider, the steering controller-mounted switches and head-up display have been coordinated to a high degree, creating a space that enables the driver to focus on driving while controlling various functions, such as the navigation and audio system and driving-mode selection, without having to shift one’s vision or operate manual switches.
As an indication of the future image of a Tazuna cockpit, the LF-30 employs next-generation interfaces, such as gesture control and enhanced presentation of vehicle information through AR (augmented reality). With the layout of the front passenger seat echoing that of a first-class seat on an airliner, the interior is one in which a sense of openness and a sense of envelopment coexist.
The rear seats use artificial muscle technology to mold to their occupant, and can support various modes such as reclining, relaxation, and alert functions. A Mark Levinson audio system creates a next-generation listening environment, in which minute speaker control establishes ideal acoustic spaces for music listening pleasure for the driver and each passenger, and speakers built into the headrests not only provide an optimal audio environment but also have a noise-cancelling feature that contributes to enhanced quietness.
A glass roof above the rear seats features voice control and a gesture-controlled ‘SkyGate’ display window that uses AR to display various types of information, such as a realistic star-filled sky, user-favourite videos, and even navigation.
Sustainable materials
In addition to its unique design, the interior also indicates the direction of next-generation luxury by using sustainable materials to reduce environmental burden. Yakisugi (charred cedar), a traditional Japanese material, is used in the floor and steering controller while recycled metal was processed into fibres for use in creating the pleated door trim. This approach expresses Lexus’ distinctiveness and innovative spirit.
Based on the latest autonomous driving technology concept of ‘Lexus Teammate’, the LF-30 features advanced driving support functions in the form of a Chauffeur mode and a Guardian mode. Occupants can enjoy both comfort and peace of mind during autonomous driving with advanced posture control technology being employed. Furthermore, a self-parking function and a front-door pick-up function in which the LF-30 autonomously moves from driveway to doorstep will provide an especially high level of convenience.
The LF-30 also carries the ‘Lexus Airporter’ drone-technology support vehicle. Using autonomous control, the Lexus Airporter is capable of such tasks as independently transporting baggage from a household doorstep to the vehicle’s luggage area.
Specifications of the LF-30 concept
First production Lexus BEV next month
While we won’t see a model looking like the LF-30 in Lexus showrooms anytime soon, we will see the first BEV with a Lexus badge having its global debut next month. It’s not known if this will be adapted from a current model (like how Volvo has done with its XC-40 Recharge) or something entirely new. But it is confirmed that the first Lexus PHEV with a new dedicated BEV platform will be launched in the early part of the next decade.
By 2025, Lexus will have electrified versions of all its models, with the aim for sales of electrified models being higher than those of conventional internal combustion engine models.
Visit www.lexus.com.my to know more about Lexus models you can buy in Malaysia today.
Following a 4,100-km drive through the world’s most developed electrified car markets, Kia Motors collected data that provides insights into the major trends for electrification in Europe. Referred to as the ‘Electric Mission’, the project was carried out in partnership with automotive research consultancy World Shopper.
The Electric Mission lasted 10 days, with a team of researchers visiting towns and cities across Northern Europe that are shaping the future of electric mobility. The team completed the journey in a Kia e-Niro all-electric crossover, passing through Germany, the Netherlands, Denmark, Sweden and Norway.
During the road trip, World Shopper’s industry analysts met with more than a hundred decision-makers and stakeholders in the world of vehicle electrification, gathering data and first-hand insights for the Electric Mission report. The researchers also met with consumers, exploring attitudes towards electric vehicles, charging infrastructure, trends for electric vehicle adoption, and how they integrate electric vehicles into their daily lives.
The report suggests that consumers are still put off by the perception of high electric vehicle purchase costs, inadequate vehicle charging infrastructure, and long charging times. Crucially, the report also shows how drivers have successfully switched from petrol and diesel vehicles and incorporated electric vehicles into their lifestyle.
Home charger makes a difference
The report found that consumers can more easily make the transition from fossil fuels to electric power by installing a home charging point. Often subsidised, or offered with the purchase of the electric car, home chargers enable drivers to leave home every morning with a full battery – not a luxury enjoyed by drivers of conventional vehicles.
Owners of the e-Niro, for example, can set off every day with the maximum 455-km range when the battery pack is fully charged – a range significantly further than most drivers cover in a single day. The report found that the average single drive would only require around 4kW of the e-Niro’s 64 kWh battery capacity.
Adapting ‘refuelling’ habits
While the research from Kia and World Shopper highlighted a shift towards charging vehicles at home or at the office, many people have also fit electric vehicles into their lives by adapting their day-to-day charging habits. In Norway, for example, many drivers use vehicle recharging time to have something to eat, have a coffee, or catch up on their email.
The proliferation of fast chargers at service stops on major roads enables drivers to quickly recharge their vehicles sufficiently for a week of commuter driving in the space just 30 minutes. For example, charging a vehicle with a battery pack of 50kWh using a 175 kW fast charger, a driver can recover an 80% battery charge in between 15 and 30 minutes.
Sharing the experiences of others
Kia found during its research that one of the easiest ways for buyers of fossil fuel vehicles to overcome any concerns around electric vehicles was hearing about positive experiences of their friends and family. With vehicles such as the e-Niro making long-distance, zero-emissions transport possible, many drivers just need to hear about the added benefit of lower running costs, maintenance costs and lower vehicle taxes to be convinced. Word-of-mouth remains the number one reason why many people have switched to electric power in certain markets, and the longer driving range of the new generation of electric vehicles is now making them a truly viable choice for the majority of drivers.
Some years back, Hakan Samuelsson, President & CEO of Volvo Cars declared that the company is determined to be the first premium carmaker to move its entire portfolio of vehicles into electrification. After starting with hybrids, the plan was to have fully electric models by the end of this decade and with three months remaining, the company has rolled out the XC40 Recharge, its first ever fully electric car and the first model to appear in its brand-new Recharge car line concept.
First in the fully electric Volvo family
The XC40 Recharge, based on the XC40 SUV, is the first of a family of fully electric Volvos. Over the next 5 years, the Swedish carmaker (part of China’s Zhejiang Geely Holding Group since 2010) will launch a fully electric car every year. This will enable it to make all-electric models account for 50% of global sales by 2025, with the rest being hybrids. Recharge will be the umbrella name for all Volvos with a fully electric and plug-in hybrid powertrain.
The new XC40 Recharge, with all-wheel drive and 408 ps, has a claimed range of over 400 kms on a fully charged battery pack. The battery pack can be recharged to 80% of its capacity within 40 minutes but only if a fast-charger system is used.
Fully powered by Android
An Android-powered infotainment system is fully integrated with Volvo On Call, the company’s digital connected services platform. The Volvo Car Group is the first company to team up with Google on integrating an infotainment system powered by Android, with the Google Assistant, Google Maps and the Google Play Store built-in. The new system offers full integration of Android Automotive OS, Google’s open-source Android platform, with real-time updates to services and automotive apps created by the global developer community.
“We are finally giving you the same experience in your car that you’re used to on your phone, but adapted for safe interaction while driving,” said Henrik Green, Chief Technology Officer at Volvo Cars. “And by introducing over-the-air updates for everything from maintenance to completely new features, the car can stay as fresh as your other digital products, always with the latest and greatest features.”
To meet the anticipated growth in demand for its Recharge models, Volvo Cars will triple production capacity for electrified cars and will, as of next year, prepare a Designer’s Choice selection of popular Recharge models, offering the potential for radically reduced delivery times.
‘Electrification’ has been a buzzword in the auto industry over the past few years as carmakers have announced plans for the next decade. Tightening emission regulations have forced them to accelerate solutions which largely use electrification of powertrains, either as hybrids or as fully electric.
Volvo Cars was one of the early companies to make progress in its electrification program, introducing its first model with a hybrid powertrain 7 years ago (in a V60 model). Since then, it has focussed on electrified models while developing a fully electric powertrain which will be unveiled next month.
New model will highlight safety leadership
This all-new powertrain will be used in the XC40 SUV (to be called the XC40 Recharge) and while the company is not talking about the powertrain at this time, it is highlighting the safety of the car’s design and engineering. Despite a fresh set of challenges presented by the absence of an internal combustion engine, Volvo once again lives up to its well known reputation for safety leadership.
“Regardless of what drives a car forward, be it an electric motor or combustion engine, a Volvo must be safe,” said Malin Ekholm, Head of Safety at Volvo Cars. “The fully electric XC40 will be one of the safest cars we have ever built.”
While building on the superior safety standards of the original XC40, the safety engineers had to completely redesign and reinforce the frontal structure to deal with the absence of an engine, meet Volvo Cars’ high safety requirements and help protect the occupants as well as in any other Volvo.
“The fundamentals around safety are the same for this car as for any other Volvo. People are inside, and the car needs to be designed to be safe for them,” said Ekholm.
Structural redesign
To help keep passengers safe and the battery intact in the event of a collision, there is a new and unique safety structure for passengers and battery alike in the XC40. The battery is protected by a safety cage which consists of a frame of extruded aluminium and is embedded in the middle of the car’s body structure, creating a built-in crumple zone around the battery. The battery’s placement in the floor of the car also has the benefit of lowering the centre of gravity of the car, for better protection against roll-overs.
Meanwhile, the car’s body structure has not just been reinforced in the front but also at the rear. Here, the electric powertrain has been integrated in the body structure to realise a better distribution of collision forces away from the cabin and reduce the strain on people inside the car.
New Advanced Driver Assistance Systems
In terms of active safety systems, the XC40 Recharge also introduces new technology. It is the first Volvo model equipped with a new Advanced Driver Assistance Systems (ADAS) sensor platform with software developed by Zenuity, the joint venture company owned by Volvo Cars and Veoneer.
The new ADAS platform is a modern, scalable active safety system that consists of an array of radars, cameras and ultrasonic sensors. Because of its scalable nature it can easily be developed further and lays the foundation for the future introduction of autonomous drive technology.
One of the variants of the current XC40
The XC40 Recharge is part of the ongoing plan to have 50% of Volvo Cars’ sales volume to be fully electric by 2025.
The much-loved Volkswagen Beetle ceased production twice – the first time in 2003 after a 39-year run and the second time in July this year. With the second event, Volkswagen made it clear that the model line will not have a successor.
However, as with any model that is so iconic, fading into history is not going to happen easily. Even with the first and original generation, there are many units preserved by collectors which will be around for decades to come.
Electrifying the Beetle
And even at Volkswagen, a subsidiary known as Volkswagen Group Components has come up with a holistic concept for the electrification of the historic model. The conversion exclusively uses new parts they have mutually agreed on from the mass production of Volkswagen Group Components. The electric drive, the 1-speed gearbox and the battery system are based on the new VW e-up!. The conversion of the historic Beetle is being carried out by the specialist company eClassics.
Unlike the original model, there is no engine in the rear compartment of the e-Beetle.
“The electrified Beetle combines the charm of our classic car with the mobility of the future. Innovative e-components from Volkswagen Group Components are under the bonnet – we work with them to electrify historically important vehicles, in what is an emotional process,” explained Thomas Schmall, Member of the Board of Management of Volkswagen Group Components. “We are also providing Beetle owners with a professional conversion solution, using production parts of the highest quality.”
New VW e-up! as technical basis
The technical basis for the conversion is provided by tested production parts from Volkswagen’s new e-up! These are manufactured at Volkswagen Group Components production sites. The components work together in the e-Beetle as an electric drive that reaches performance peaks of 60 kW/82 ps. The lithium-ion battery pack is built into the underbody and consists of up to 14 modules, each with a capacity of 2.6 kWh, cumulatively delivering energy of up to 36.8 kWh.
Under the rear tail light unit on the right side is the port for recharging the battery pack.
The higher performance and the increased weight due to the extent of electrification require the adaptation and reinforcement of the chassis and the brakes. Despite the new total weight of 1,280 kgs, the e-Beetle accelerates to 50 km/h in just under 4 seconds and to 80 km in just over 8 seconds.
The range of the e-Beetle, which reaches top speeds of up to 150 km/h, is 200 kms – a comfortable distance for a relaxing day out in a classic car with a ‘new heart’. In the event that the e-Beetle runs out of electricity during the trip, fast charging is possible via a combined charging system. As a result, the e-Beetle can store enough energy for a journey of over 150 kms after recharging for around an hour. That would be about the time spent at a cafe along the way.
Concept can be transferred
Based on this concept, the subsequent electrification of other historic vehicles will also be possible. We are already working together to prepare the platform for the Bus. An e-Porsche 356 could also be pursued in the future,” Mr. Schmall hinted. The use of the modular electric drive matrix (MEB) is also being considered. This creates additional opportunities regarding performance and range.
About Volkswagen Group Components
As an entrepreneurially independent business unit under the umbrella of Volkswagen AG, Volkswagen Group Components is responsible for the development and production of strategic components for the Group’s vehicle-producing brands. 80,000 employees work in over 60 plants at 47 production sites worldwide in five business areas – Engine and Foundry, Gearbox and Electric Drive, Chassis, Seats and Electric Mobility. They develop and manufacture vehicle components, shape future topics such as charging infrastructure and battery recycling – and thus make a decisive contribution to the value of the Volkswagen Group, its brands and products.
In the early years of the auto industry, the factories that produced cars and the parts for them were once confined only to the countries that the manufacturer was established in (BMW in Germany, Toyota in Japan, Ford in the USA, etc). However, as the auto industry rapidly expanded around the globe and cars were being sold in other countries as well, it made sense to produce them closer to the markets. And from the 1960s onwards, as more countries began industrialising – like Malaysia – incentives were also offered to carmakers to invest in local production.
Globalisation of the industry has led to factories being set up all over the world, some to serve a few markets and some as production hubs for regions or even the entire world. The need to have huge volumes for economies of scale that drive down costs is one reason for this approach. There are also political considerations which come into play as exports of vehicles from one country to another need to be ‘balanced’.
While the construction of new factories to make vehicles is ongoing, there is now a wave to establish factories to supply parts and systems for the coming era of electrification. The next decade will see a leap in hybrid and electric vehicles and demand will be great, so the factories must start up now in order to be able to meet that demand.
Incentives matter as well as policy clarity and stability
Choosing a country to build a new factory requires not just careful planning but also consideration of the incentives offered by the government. The investments and job opportunities as well as export potential are also attractive enough to governments to offer investments to attract carmakers. Clarity and stability of automotive policies is also important as carmakers plan over many years and they need to be assured that changes are not made just because a new minister has taken over and had other ideas about the direction.
Thailand has been good at policy stability, which is probably on reason why a number of global players built their production hubs there. Changes of government may occur but policies are maintained and that’s what matters.
BMW chooses Thailand
Following on from BMW Group Thailand’s earlier endorsement for incentives by Thailand’s Board of Investment (BoI) for a 700 million baht (about RM96 million) outlay in BMW plug-in hybrid electric vehicle (PHEV) production, the company has jointly invested with DRAXLMAIER Group in this battery assembly plant, worth 500 million baht (about RM69 million).
“This new beacon for e-mobility innovations will further unlock the competence of Thailand’s automotive industry. The incentives from BoI also symbolize the unity between the public and private sectors in this undertaking towards a sustainable future,” BMW notes.
BMW Group Thailand has thus marked another historic milestone with the inauguration of a local high-voltage battery production plant in partnership with the DRAXLMAIER Group, one of the world’s leading automotive suppliers and a partner of BMW Group since 1966. BMW Group Thailand launched the local assembly lines in July 2019 at the plant in WHA Chonburi Industrial Estate 2. The high-voltage battery assembly plant is assembling both battery modules and the battery itself.
Uwe Quaas, MD of BMW Group Manufacturing Thailand said: “One of the pillars of BMW Group’s global strategy is electrification, and BMW Group Manufacturing Thailand is underlining its commitment to this mission by taking another big step forward in our electro-mobility strategy. The start of local battery production enables us to better respond to growing domestic demand for electrified vehicles in Thailand. This new capability also strengthens the performance of Plant Rayong in fulfilling the country’s mission of sustainable mobility.”
Fully trained workforce
The high-voltage battery is a central element of partially and fully electrified vehicles and a highly sophisticated component that requires specialized skills to produce. Thanks to the advanced training and qualification programs initiated in September 2018, the staff from the DRAXLMAIER Group who have participated in the battery production training program at BMW’s Group Plant Dingolfing – the BMW Group Competence Centre for e-drive production – and the BMW Group pilot plant for e-drivetrains in Munich, are now ready for the high-tech assembly work to produce the latest generation (Gen4) of the BMW Group high-voltage batteries
This involves the use of cutting-edge production technologies onsite including laser welding, plasma activation, robotics, gluing, automated optical and electrical inline quality inspection along with end-of-line testing. The training is also focused on supporting a highly automated process, which is an important part of battery module production, as well as comprehensive quality assurance, product methodology and technology, rework, and analysis.
World-class standards and quality
Equipped with a strong grasp of battery production skills, the staff will work on battery cells provided by a supplier in the Asian region along with other imported parts – such as aluminium housing, electronics, and cables – to roll out high-voltage battery packs that meet BMW Group’s world-class standard and are in full compliance with Thailand’s local content requirement regulation.
Completed battery packs will then be transported to Plant Rayong for the production of the entire range of BMW 5-Series Plug-in Hybrid Vehicles, which has been in operation since July 2019. Since 2017, BMW Group Manufacturing Thailand has assembled four BMW plug-in hybrids at Amata City Industrial Estate, Rayong province.
Volvo has announced that from 2019 and onwards, all cars that it produces will have some form of electrification. This means that in two years time, Volvo will only be producing vehicles with hybrid or fully-electric propulsion systems.
This move confirms Volvo Cars’ commitment to minimizing its environmental impact on our planet and making the cities of the future, cleaner. Volvo Cars is focused on reducing the carbon emissions of both its products as well as its operations. It also aims to have manufacturing operations that have no detrimental effect to the climate situation, by 2025.
The company has also said that between 2019 and 2021, it would have produced five fully electric cars, three of which will be from Volvo and two from Polestar, which is currently the automaker’s performance arm. This confirms the earlier reported news that parent company, Geely, intends on turning Polestar into a separate brand that focuses on electrified global high-performance cars.
These five vehicles will be produced along with a range of petrol and diesel plug-in-hybrid and mild-hybrid 48-volt ones. And if it does manage to pull it off, it will make Volvo one of the first automakers to offer some form of electrification in its entire product portfolio.
This announcement signals an end to non-hybrid petrol and diesel powered Volvo vehicles, which is a significant and drastic shift in the current mindset. If Volvo does manage to keep its word, this could spur more automakers to join the bandwagon and push for a higher production volume of electrified vehicles.
That said, until there is a proper infrastructure in place around the world, it will take quite a while before electric vehicles win over the hearts and minds of people, globally. And as such, Volvo is taking a huge gamble by taking such a move, in such a short timeframe. If it doesn’t pay off for the Swedish marque, the automaker could find itself in a very tough situation.
