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‘Necessity is the mother of invention’ is a saying which is attributed to Plato, the Greek philosopher. And it is certainly true in these times when there is urgent need of medial equipment to save lives as well as protect healthcare personnel.

Many carmakers have initiated and executed projects to design, engineer and manufacture vital Personal Protective Equipment (PPE), doing so faster than normal processes would take. They are using their advanced technologies which can speed up the R&D, and their factories to then produce the items.

Ford, for example, is expanding its efforts to design and produce urgently needed medical equipment. In addition to the current production of more than 3 million face shields, the company is also now making powered air-purifying respirators which were designed in-house.

Ford

Gown production
To help further protect healthcare workers, Ford is leading efforts to manufacture reusable gowns with its airbag supplier, Joyson Safety Systems. The go-fast project has created reusable gowns manufactured from material used to make airbags in Ford vehicles.

Production of gowns will reach 75,000 gowns a week by Sunday and scale up to 100,000 gowns for the week of April 19 and beyond. By July 4, Joyson Safety Systems aims to cut and sew 1.3 million gowns which are washable up to 50 times, extending their usage.

Ford

Ford

Ford worked with Beaumont Health in Metro Detroit to quickly design the gown pattern and test for sizing during fit and function trials. More than 5,000 gowns have already been delivered to the hospital.

The new PAPR
Since late March, Ford manufacturing, purchasing and supply chain experts have been embedded at 3M manufacturing facilities to help increase production of urgently needed products. With this additional help, 3M and Ford were able to increase the output of Powered Air Purifying Respirators and N95 respirators at 3M’s U.S.-based manufacturing facilities.

“By working collaboratively with 3M to quickly combine more than 100 years of Ford manufacturing and engineering expertise with personal protection equipment design and expertise, we’re getting much-needed technology into the hands of frontline medical workers to help when they need it most,” said Marcy Fisher, Ford Director, Global Body Exterior and Interior Engineering.

Ford

The newly designed PAPR includes a hood and faceshield to cover healthcare professionals’ heads and shoulders, while a high-efficiency filter system provides a supply of filtered air for up to 8 hours. The air blower system – similar to the fan found in F-150’s ventilated seats – is powered by a rechargeable, portable battery, helping keep the respirator in constant use by first-line defenders.

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Producing globally
Besides the USA, faceshield production is also ongoing globally at Ford facilities in Canada and Thailand and with Ford joint-venture partner Mahindra & Mahindra in India. Ventilator pre-production activities are also underway in the UK, where Ford and an industry consortium are preparing to make ventilators.

Ford is providing manufacturing engineering capability, project leadership, purchasing support and assembly of the ventilators at its Dagenham engine plant. This production will help meet demand for 15,000 ventilators ordered by the U.K. government.

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The Ford Ranger Raptor, imported by Sime Darby Auto Connexion (SDAC), has been updated for 2020 with an added safety pack and additional features. Additional upgrades to the include an additional USB charging port on the rearview mirror and LED projector headlamps for greater visibility while driving at night.

In the area of safety, which Ford trucks are highly noted for, the latest Ranger Raptor is now equipped with additional intelligent advanced driver-assist features. They are Autonomous Emergency Braking (AEB) with Vehicle and Pedestrian Detection, Forward Collision Warning, and Lane Departure Warning and Assist.

These advanced technologies are first-in-class and complement other smart technologies that can be found in the rest of the Ranger line-up.

Ford Ranger Raptor

“With the new enhancements to the Ford Ranger Raptor, this ultimate off-road truck is now perfected to conquer the streets, making it ideal for everyday use in addition to commanding the harshest terrains at thrilling speeds. We are confident that the Ranger Raptor will continue revolutionising the market for pick-up truck enthusiasts in Malaysia,” said Syed Ahmad Muzri Syed Faiz, MD of Sime Darby Auto ConneXion.

With Ford’s Performance DNA infused into the ‘Built Ford Tough’ Ranger line, the Raptor has set a new benchmark as the only factory-built performance truck for high-speed off-roading.

Its powerful 2-litre Bi-Turbo diesel engine produces 213 ps/500 Nm which goes to the rear or all four wheels through a 10-speed automatic transmission.

Ford Ranger Raptor engine

Ford Ranger Raptor

Extra ground clearance gives it class-leading water wading up to 850 mm while the long-travel FOX Racing Shox dampers can take on the roughest terrain. A Terrain Management System offers six modes, including a Baja Mode, which customise the engine and performance characteristics to the terrain for optimum grip and stability.

The Ranger Raptor is priced from RM208,888 (on-the-road, without insurance) and though it is more expensive that other pick-up trucks, demand for it has been surprisingly high. This could be because it’s not a ‘limited edition’ with just ‘look rugged and sporty’ bodykits but has genuine high-performance parts as well – and a factory warranty to go with it.

Ford Ranger Raptor

“During the Movement Control Order period, customers who have purchase enquiries on the New Ford Ranger Raptor may converse with us digitally via our newly launched Digital Salesperson, a WhatsApp Live Chat,” said Tuan Syed Muzri.


Related story:

SDAC’s Ford ‘Digital Salesperson’ at your service


For enquiries on the latest Ranger Raptor and other Ford models, contact the ‘Digital Salesperson’ from 9 am – 4 pm, Monday – Friday. Customers simply need to enter WhatsApp +6019-204 1200 to start chatting and queries will be attended to within 24 hours. Information can also be found at the SDAC Ford website.

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If you’re planning on buying a new Ford vehicle but cannot go to the showroom at this time because of the restrictions of the Movement Control Order, you can still start the process using a new service offered by Sime Darby Auto ConneXion (SDAC). It’s known as the ‘Digital Salesperson’ and is a dedicated WhatsApp live chat line to address customer queries relating to vehicle purchases.

“In light of the Movement Control Order being extended until 14 April 2020, we are introducing an alternative method of a ‘Digital Salesperson’ which will allow customers to continue conversing with us via digital means. This comes as we understand that there are customers wanting to purchase our vehicles, but unable to walk into our showrooms during this period,” said Syed Ahmad Muzri Syed Faiz, MD of Sime Darby Auto ConneXion.

“After the Movement Control Order ends, we will continue to offer this alternative method as we care and understand that customers may still want to limit public exposure,” he added, saying that the service will be available until the end of June 2020 and extended if it is popular.

Ford
The Ford Digital Salesperson can provide information about promotions.

The ‘Digital Salesperson’ can respond to product-related queries as well as provide information on any ongoing sales promotions. This service aims to bridge the gap by linking customers to an actual Ford authorised salesperson located nearest to them. Once connected, customers can know about colour and stock availability as well as loan financing options and other information concerning a purchase.

The ‘Digital Salesperson’ by SDAC is available to assist customers from 9 am – 4 pm, Monday – Friday. Customers simply need to WhatsApp +6019-204 1200 to start chatting and queries will be attended to within 24 hours.

With the introduction of this alternative option, customers would also be able to transact at their own convenience and pay the deposit for their vehicle – and take advantage of upcoming festive promotions. Once the Movement Control Order is lifted, the necessary documents can be signed and processed.

Ford showroom
The new Ford 3S centre at Sime Darby Motors City in Ara Damansara, Selangor.

“When the Movement Control Order is lifted, we welcome customers who wish to come in-person to any of our flagship showrooms located at our latest automotive facility, Sime Darby Motors City, in Ara Damansara, as well as our showrooms at other parts of the country,” Jeffrey Gan, MD for Retail & Distribution, Malaysia, Sime Darby Motors, said.

“We would like to assure our customers that we have taken the necessary precautions to ensure the health and safety of our staff and visitors which includes, practicing social distancing. At certain showrooms, we require all visitors to perform temperatures checks upon entering the premise, in addition to supplying hand sanitiser dispensers located in the showrooms.”

For more information on Ford and the latest promotions, customers may also visit www.sdacford.com.my.

Click here for other news and articles about Ford and SDAC.

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It’s one of the worst experiences for a driver – finding their car up on blocks (or sometimes not even off the road) with all four wheels gone. Now Ford has developed unique rim nuts that can make wheels more secure using 3D printing technology.

Together with EOS, a leading supplier for high-end solutions in 3D additive manufacturing, Ford has created locking nuts with contours based on the driver’s voice. Like an iris scan or a fingerprint, a person’s voice can be used as a unique biometric identification.

Engineers record the driver’s voice for a minimum of one second, saying something like ‘I drive a Ford Mustang’, and use software to convert that singular soundwave into a physical, printable pattern. This pattern is then turned into a circle and used as the design for the locking nut’s indentation and key.

Ford Develops 3D-Printed Locking Wheel Nuts

With the geometry in place, the nut and key are designed as one piece, then 3D-printed using acid and corrosion resistant stainless steel. When finished, the nut and key are separated, with a small amount of grinding required to make them ready for use.

Additional security features
The design also includes second-level security features that prevent the nut from being cloned or copied. The unevenly spaced ribs inside the nut and indentations that widen the deeper they go prevent a thief from making a wax imprint of the pattern, as the wax breaks when it is pulled from the nut.

If not using the driver’s voice to create the contours, the nuts could feature designs specific to a vehicle, such as with the Mustang logo, or use the driver’s initials. The design could also take inspiration from a driver’s interest, for example, by using the outline of a famous racetrack.

Expanding use of 3D printing
3D printing, or additive manufacturing, offers design flexibility to help reduce weight, improve performance and create parts that wouldn’t be possible using conventional methods. For more than 30 years, Ford has increasingly used 3D printing to make prototype parts which help reduce the development time for new vehicles.

Ford Develops 3D-Printed Locking Wheel Nuts

The company has also used this technology to create parts that feature in the Ford GT, Focus and Mustang GT500, and will make more 3D-printed parts in the future. Special bespoke car parts are also 3D printed, including the intake manifold in Ken Block’s Hoonitruck and the pair of wind louvres found on the M-Sport Ford Fiesta World Rally Championship car.

On the Ford production line, 3D printing is used to create assembly line tools that are up to 50% lighter, which makes repetitive tasks less physically stressful and helps improve manufacturing quality. As many of these tools are made of nylon, Ford has introduced a recycling programme that turns old 3D-printed pieces and plastics from manufacturing areas into 100% recycled nylon.

Ford Develops 3D-Printed Locking Wheel Nuts

Ford also creates 3D-printed safety equipment, such as protection sleeves for rotating tools used on the production line, which prevent operators from incurring finger and arm injuries.

“Having our very own plug-and-play printer enables us to make tools and parts exactly when we need them, and to replace them faster than ever before. For some tools, the delivery time was up to 8 weeks but with 3D printing, the turn-around has been reduced to just five days. Best of all, anyone can sit down, create the part they need and start printing it using recycled plastic,” said Lars Bognar, a research engineer for Advanced Materials and Processes at Ford of Europe.

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Many cars nowadays come with a sensing system that monitors the area along the sides of the car which are in the driver’s blind spot. The sensors detect the presence of another car or motorcyclist and alert the driver by a flashing light on the mirror or on the instrument panel. The warning can prevent a collision if the driver had been intending to change lanes or turn.

Volvo (while it was in the Ford Group) developed this active safety system that came to be called the Blind Spot Information System or BLIS. Naturally Volvo models were the first to have BLIS from 2007 and Ford too adopted the system on many of its models as an optional or standard feature.

Ford BLIS
Ford BLIS warning flashes on the door mirror if there is another vehicle or motorcyclists in the blind spot.

Eventually other manufacturers also had similar systems and today, the sensors also detect cross traffic approaching as the vehicle reverses out of a parking bay. This is especially useful as the driver may not be able to see either side due to the view being blocked by other adjacent vehicles.

However, BLIS works only when the vehicle is moving and now Ford has gone further in this area by developing new technology which can reduce accidents caused by drivers or passengers opening their doors as a cyclist is approaching. Although they should first open the door slightly and look to the back first, many just open it suddenly and a cyclist might not be able to stop in time.

3,500 accidents in one year
While this sort of accident may not be so common in Malaysia, there are thousands such accidents in Europe every year. In 2018 alone, 3,500 ‘car dooring’ accidents occurred in Germany. This problem is expected to get worse as more people choose to cycle and ride e‑scooters in cities.

Ford’s new technology is called Exit Warning and provides visual and audible alerts to road users and vehicle occupants when it detects that opening the door of a parked car might cause a collision. It could also prevent a vehicle door from opening into someone’s path.

How it works
Many Ford vehicles already have sensors and technology that can automatically detect and brake for cyclists ahead and as mentioned earlier, BLIS lets drivers know when other road-users are in their blind spots.

Using these existing sensors, Exit Warning analyses and understands the movements of approaching road-users – whether they are riding a bicycle or an e-scooter – on both the driver and passenger sides of the vehicle. If the system detects that opening the vehicle door could cause a collision, an alarm sounds to warn the driver or passenger of the danger.

To attract attention, bright red LEDs on the wing mirror also begin to flash as a visual warning for cyclists and a strip of red LEDs along the inner trim of the door – that becomes visible when the door is opened – provides further warning for passing road-users.

Ford Exit Warning

For engineers are also testing a new mechanism for the car door that momentarily prevents it from fully opening until the Exit Warning system determines the passing road-user is safely clear of the vehicle. Of course, the vehicle occupant will be able to manually override this feature in an emergency.

Following testing with drivers and cyclists from within Ford, the engineers will be conducting customer clinics in coming months. Part of the testing will be to ensure that the technology accommodates road-users in different markets, taking into account right-hand and left-hand drive vehicles as well as different road and lane layouts.

Fostering harmony between road-users
Ford’s ‘Share The Road’ campaign seeks to foster harmony between road-users and underlines the company’s belief that enabling more people to cycle safely, especially for short journeys, benefits everyone.

Ford Emoji Jacket

The company recently highlighted the challenges of communication between drivers and cyclists – and how smart thinking could potentially ease tensions and reduce accidents. Its prototype ‘Emoji Jacket’ is a one‑of‑a‑kind wearable that features a brightly lit LED mesh panel to display emojis, indicators and the hazard warning symbol. The prototype jacket enables cyclists to more easily and clearly signal their intent – and their feelings – to drivers and other road-users.

Visit www.sdacford.com.my to know more about the safety technologies in today’s Ford models.

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Over the next 3 months, Sime Darby Auto ConneXion (SDAC) has a money-saving offer for the Ford Ranger, specifically the XLT variants. With the ‘Ford Ranger XLT Family Promotion’, purchasers of the Ranger XLT, XLT Plus and XLT Special Edition can save up to RM9,000. The promotion will run from March 1 to May 31, 2020.

“The Ford Ranger XLT line-up continues to attract a wide range of customers with its appeal as a hardworking and rugged pickup that is suited for both work and play. Comfortable yet powerful, refined yet capable, our customers appreciate its versatility. With that, we are delighted to introduce the ‘Ford Ranger XLT Family Promotion’ to our customers,” said Syed Ahmad Muzri Syed Faiz, MD of Sime Darby Auto ConneXion.

Ford Ranger XLT Family Promotion

Ford Ranger XLT Special Edition
The Ranger XLT Special Edition has enhancements that include an upgraded 9-inch Touchscreen display with Reverse Camera plus Apple CarPlay and Android Auto that supports applications like Spotify, YouTube, Waze and Google Chrome. It also comes with a tonneau cover and trendy decals on each side of the truck.

Ford Ranger XLT Plus

Ford Ranger XLT Plus
Voted ‘Twin Cab Pick-up Truck of The Year’ in the 18th Malaysia Cars of the Year Awards, the Ranger XLT Plus is powered by a 2-litre Single-Turbo diesel engine that is mated to a 10-speed automatic transmission delivering 180 ps/420Nm.

It comes with convenience features such as keyless entry with start/stop button for engine operation and an Easy-Lift Tailgate to make lifting and lowering the tailgate effortless. It’s an ideal vehicle for those who enjoy outdoor activities such as biking, camping or canoeing.

The capable Ranger XLT has a proven diesel engine with a variable geometry turbocharger that delivers 160 ps of power and maximum torque of 385 Nm, more than enough for work and personal business.

Ford Ranger XLT Family Promotion (3)

Colour choices
The Ranger Special Edition comes with a choice of two colours – Arctic White and Absolute Black, while the Ranger XLT and XLT Plus are available in Aluminium Metallic, Lightning Blue, Frozen White, Magnetic and Absolute Black.

To find out more about each variant and other promotions, visit www.sdacford.com.my .

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It’s that time of the year again when car companies want to make the festive season a more joyful one for you with money-saving offers if you plan on getting a new vehicle. Thanks to the coming of the Year of the Rat in conjunction with the Chinese New Year, Sime Darby Auto ConneXion (SDAC), which represents Ford in Malaysia, has attractive prosperity deals for the Ranger Raptor and Ranger WildTrak.

Until January 31, 2020, customers who purchase a Ford Ranger WildTrak or Ranger Raptor won’t have to pay for scheduled maintenance for the first 2 years (or maximum of 40,000 kms). Ang Pao worth RM2,000 and an exclusive Ford Performance Golf Umbrella are also included in the promotion.

Ford Ranger Raptor
Ford Ranger Raptor

During the same promotion period, the Ranger WildTrak will cost RM3,000 less with the cash rebate SDAC is offering. This can offset the downpayment, reducing the amount of the hire-purchase loan and therefore the monthly instalments.

Benchmark for pick-up trucks
Since being originally launched in the late 1990s, the Ranger has been a benchmark in the pick-up truck segment. Besides inspiring a trend to depart from the boring old utilitarian design, the Ranger also introduced, many class-leading safety features showing that Ford cared about the lives of its customers.

Ford Ranger Wildtrak
Ford Ranger Wildtrak

With the latest Ranger WildTrak, there are smart safety technologies which are on par with passenger cars. And of course, ‘Built Ford Tough’ capabilities ensure that the vehicle can take on any kind of terrain and provide many years of reliable service to its owner.

The Ranger Raptor – Malaysia’s first and only performance pick-up – will get the adrenalin gushing. It has Ford’s Performance DNA and features like the Terrain Management System, a huge Bash Plate underneath to protect against impacts and FOX Racing Shox dampers that will soak up the shocks from jumps.

Ford Ranger Raptor

Both variants, as with the rest of the Ranger line-up, come with a full manufacturer’s warranty of 3 years or maximum of 100,000 kms.

For more information the Rangers available in Malaysia, visit www.sdacford.com.my.

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Ford Motor Company has long been making car parts from discarded materials that can be recycled. In one example, old jeans were used as sound insulation material for the first generation of the Focus. Besides plastic bottles, recycled resins are used for various other parts, supporting the company’s sustainability agenda.

Now, working with McDonald’s in the USA, coffee beans will also be used in vehicle parts such as headlamp housings. Every year, gigantic quantities of coffee chaff – the dried skin of the bean – naturally comes off during the roasting process. Together, Ford and McDonald’s can use a significant portion of that material rather than just throw it away.

The companies found that chaff can be converted into a durable material to reinforce certain vehicle parts. By heating the chaff to high temperatures under low oxygen, mixing it with plastic and other additives and turning it into pellets, the material can be formed into various shapes. . This is the first time Ford has used coffee bean skins to convert into selected vehicle parts.

Ford recycling coffee

Ford recycling coffee

The chaff composite meets the quality specifications for parts like headlamp housings and other interior and under-bonnet components. The resulting components can be about 20% lighter and require up to 25% less energy during the molding process. Heat properties of the chaff component are significantly better than the currently used material, according to Ford.

McDonald’s is expected to send a significant portion of its coffee chaff in North America to Ford to be incorporated into vehicle parts. This will help Ford as it progresses toward a goal of using recycled and renewable plastics in vehicles globally, with an increasing range of sustainable materials.

Ford recycling

“McDonald’s commitment to innovation was impressive to us and matched our own forward-thinking vision and action for sustainability,” said Debbie Mielewski, Ford senior technical leader, sustainability and emerging materials research team. “This has been a priority for Ford for over 20 years, and this is an example of jump starting the closed-loop economy, where different industries work together and exchange materials that otherwise would be side or waste products.”

Planning to buy a Ford vehicle in Malaysia? Visit www.sdacford,com.my for the location of the nearest showroom.

1999 Ford Focus
First generation of Ford Focus had sound insulation materials made from old jeans.

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We’ve seen a lot of cool police cars from around the world (especially Dubai) but we never thought that someone will use a Ford Ranger Raptor for their country’s police-ing needs. That’s all about to change in the UK as police forces across the country are set to test out the Ford Ranger Raptor police car. (more…)

Long before the appearance of the small SUVs that are so popular today, Ford was selling a 4×4 vehicle that would have been called a compact SUV had the term been in use then. It was known as the Bronco and sold during the 1960s and 1970s as a rival to the Jeep. The model line went through a few generations until the mid-1990s when its engineering was dated compared to the new generation of SUVs coming into the market.

The Bronco name is still fondly remembered by many (in America) and Ford has said that it is working on bringing back the model in 2020. Although there were rumours it would be a rebadged Everest, Ford has said that it will not be done that way and will have a new design using the platform of the current T6 Ranger (previous generations of the Bronco sat on the F-Series chassis).

Ford Bronco R race prototype
The Ford Bronco R race prototype with the original first generation model (left).

Celebrating a historic win 50 years ago
While we’re waiting for the new Bronco to be unveiled (possibly in Detroit in January?), the Bronco R race prototype shows some clues as to what it will look like. It debuts in the desert to celebrate the 50th anniversary of Rod Hall’s historic Baja 1000 win, an overall victory in a 4×4 that’s never been duplicated in 50 years. As a test, the Bronco R will head back to the Baja Peninsula later this month to take on the near 1,600-km gruelling off-road course and challenge the production Bronco’s powertrain and architecture.

Ford Bronco R race prototype
Ford’s Bronco R race prototype debuts in the desert to celebrate the 50th anniversary of a historic Baja 1000 win, an overall victory in a 4×4 that’s never been duplicated in 50 years.

And as a tease, the Bronco R – developed by Ford Performance in collaboration with builder Geiser Bros Design and Development and Baja 1000 Trophy Truck champion Cameron Steele – drops heritage-inspired design and proportion hints of what enthusiasts can expect to see when the future Bronco makes its world premiere.

Iconic Bronco design
Hidden behind an innocuous security door in a Ford studio basement, a small team led by Paul Wraith, Bronco chief designer, worked since July to make the race prototype unmistakably Bronco at first sight. The team worked in secret to create a one-off build that hints at the all-new Bronco to come, while paying homage to the first-generation styling and proportions.

Ford Bronco Race R prototype

Ford Bronco R race prototype

The team focused on creating a race-ready look with an overall heritage-inspired design language. With its compressed body height and long-travel suspension, the Bronco R features an ultra-wide stance, while a variety of aero components reinforce its performance intent.

The prototype’s lightweight composite body includes a clamshell bonnet and roof, as well as clean body panels that are reminiscent of the first-generation Bronco. A cut-roof design allows rear seat passengers to use a second-row hatch for access.

1966 Ford Bronco
The first generation of the Bronco.

Race-focussed exterior
The exterior incorporates 15 LED lightbars, including a grille sequence framing the new BRONCO brand lettering boldly. To underscore that this is a one-of-a-kind racing prototype, the ‘R’ is given a sharp graphic treatment. Washers inscribed with the Bronco name are visible at various points around the exterior and secure the composite skin to the roll cage beneath it.

Ford Bronco R race prototype

A unique race-focused interior features lightweight off-road racing shells from Recaro for all three seating positions. Simple surfaces of the instrument panel nod to the first-generation, and the integration of a MoTeC data acquisition system enables real-time monitoring and measurement of the prototype’s performance attributes.

The Bronco R race prototype is designed with the production model’s body-on-frame architecture to test its capability and durability. It is modified from the Ranger’s chassis which will be the base for the production model. Beefed up for Baja, it has independent front suspension with 355 mm of travel and a production-based 5-link rear suspension with almost 500 mm of travel, plus custom Fox shocks, 17-inch beadlock-capable aluminim wheels and 37-inch BFGoodrich tyres.

Ford Ranger
The production Bronco will use the same platform as the current global Ranger pick-up available from Sime Darby Auto ConneXion.

Ford Bronco R race prototype

“Like the original Bronco, we kept Bronco R’s design authentic and simple, with a roll cage on a production-style frame, and a 5-piece lightweight body on top,” said Brian Novak, Ford Performance off-road racing supervisor. “For the endurance needs of Baja’s 1,600 gruelling kms, we built in a limited number of race-focused parts. But even the twin turbos of the EcoBoost engine are representative of what the production Bronco will offer.”

The new Bronco is unlikely to be sold in Malaysia but if you are interested in the Ranger, which has the same rugged platform, visit a Sime Darby Auto ConneXion showroom for a test-drive.

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